Tools Required
• | J 22833 Housing Drive
Gear Seal Installer (9.25 inch axle) |
• | J 29369-2 Bushing and
Bearing Remover (2-3 inch) |
• | J 36600 Output Shaft
Seal Installer (8.25 inch axle) |
• | J 36609 Axle Tube
Bearing Installer |
Removal Procedure
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Drain the differential carrier assembly. Refer to
Lubricant Change
.
- If replacing the right side seal and/or bearing, perform the following
steps:
3.3. | Install the inner axle shaft housing into a vise. |
Clamp only on the mounting flange of the inner axle shaft housing.
3.4. | Install the J 29369-1
,
8.25 inch axle, or the J 29369-2
, 9.25 inch axle, behind the inner axle shaft seal or the inner axle
shaft bearing as necessary. |
3.6. | Remove the inner axle shaft seal and/or the inner axle shaft bearing using
the J 2619-01
. |
- If replacing the left side seal and/or bearing,
perform the following steps:
4.2. | Place the differential carrier assembly into a vise. |
Clamp only on the mounting flange of the differential carrier assembly case.
4.3. | Remove the inner axle shaft using a hammer and a brass drift. |
4.4. | Install the J 29369-1
,
8.25 inch axle, or the J 29369-2
, 9.25 inch axle (1), behind the inner axle shaft seal or the
inner axle shaft bearing as necessary. |
4.6. | Remove the inner axle shaft seal and/or the inner axle shaft bearing using
the J 2619-01
. |
Installation Procedure
- If installing the right side bearing, perform the following steps:
1.1. | Install the inner axle shaft housing into a vise. |
Clamp only on the mounting flange of the inner axle shaft housing.
1.2. | Install the bearing with the square shoulder in using the J 36609
(1) and the J 8092
(2). |
- If installing the right side inner axle shaft seal, perform the following
steps:
2.1. | Install the inner axle shaft housing into a vise. |
Clamp only on the mounting flange of the inner axle shaft housing.
2.2. | Install the new axle shaft seal using the J 36600
, 8.25 inch axle, or the J 22833
, 9.25 inch axle. |
- Install the inner axle shaft into the inner axle shaft housing.
Carefully tap the inner axle shaft into place with a soft-faced mallet.
- Install the clutch fork assembly components. Refer to
Front Drive Axle Inner Shaft and Inner Shaft Housing Replacement
.
- Install the inner axle shaft and housing assembly to the differential
carrier case assembly. Refer to
Front Drive Axle Inner Shaft and Inner Shaft Housing Replacement
.
- If installing the left side bearing and/or seal,
perform the following steps:
6.1. | Install the bearing with the square shoulder in using the J 36609
(1) and the J 8092
(2). |
6.2. | Install the new axle shaft seal using the J 36600
, 8.25 inch axle, or the J 22833
, 9.25 inch axle. |
6.3. | Install the inner axle shaft into the differential case side gear using
a soft-faced mallet until the retaining ring on the inner axle shaft is fully seated
within the groove in the differential case side gear. |
6.4. | Pull back on the inner axle shaft to ensure that the inner axle shaft
is properly retained in the differential case side gear. |
- Fill the differential carrier assembly. Use the proper fluid. Refer to
Lubricant Change
.
- Lower the vehicle.