GM Service Manual Online
For 1990-2009 cars only

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. If fused jumper opens during this test signal circuit is short to a power or ground.

Step

Action

Value(s)

Yes

No

Schematic Reference: HVAC Air Delivery/Temperature Control Schematics

Definition: Temperature actuator can't be adjusted.

1

Did you review the HVAC operation and perform the necessary inspections?

--

Go to Step 2

Go to Air Conditioning (A/C) System Description and Air Distribution System Description

2

  1. Observe the air temperature actuator drive shaft.
  2. Place the air temperature switch from the coldest to hottest position.

Does the air temperature actuator drive shaft rotate at all?

--

Go to Step 12

Go to Step 3

3

Measure the voltage from the 5 volt reference circuit of the air temperature actuator to the ground circuit of the air temperature actuator.

Does the voltage measure greater than specified value?

4.9 V

Go to Step 4

Go to Step 7

4

Important:: The air temperature actuator connector and the HVAC control module connector must be connected to correctly perform tests.

  1. Turn ON the ignition, with the engine OFF.
  2. Connect a 3 amp fused jumper wire between the air temperature door control circuit and the 5 volt reference circuit of the air temperature actuator (drives the actuator full COOL).
  3. Remove and reconnect the jumper wire between the air temperature door control circuit and the ground circuit of the air temperature actuator (drives the actuator full HOT).

Does the air temperature actuator drive shaft rotate?

--

Go to Step 10

Go to Step 5

5

Connect test lamp between the ignition 3 circuit of the air temperature actuator and a good ground.

Does the test lamp illuminate?

--

Go to Step 6

Go to Step 11

6

Test the air temperature actuator signal circuit of the air temperature actuator for an open, high resistance, short to ground, or short to voltage. Refer to General Electrical Diagnosis and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 12

7

Measure the 5 volt reference circuit of the air temperature actuator to a good ground.

Does the voltage measure greater than specified value?

4.9 V

Go to Step 8

Go to Step 9

8

Test the ground circuit of the air temperature actuator for an open or high resistance. Refer to General Electrical Diagnosis and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 14

9

Test the 5 volt reference circuit of the air temperature actuator for an open, a high resistance, short to ground, or short to voltage. Refer to General Electrical Diagnosis and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 14

10

Test the air temperature door control circuit of the air temperature actuator for an open, high resistance, short to ground, or short to voltage. Refer to General Electrical Diagnosis and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 12

11

Test the ignition 3 voltage circuit of the air temperature actuator for an open or a high resistance. Refer to General Electrical Diagnosis and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 14

12

Inspect the air temperature door and the air temperature actuator for the following:

    • Incorrectly installed air temperature actuator
    • Broken or binding linkages or air temperature door
    • Obstruction that prevents the air temperature door from operating within it's full range of motion

Did you find and correct the condition?

Go to Step 17

Go to Step 13

13

Inspect for poor connections at the harness connector of the air temperature actuator. Refer to Testing for Electrical Intermittents and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 15

14

Inspect for poor connections at the harness connector of the HVAC control module. Refer to Testing for Electrical Intermittents and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 16

15

Important:: Perform the recalibration procedure for the air temperature actuator.

Replace the air temperature actuator. Refer to Temperature Actuator Replacement .

Did you complete the replacement?

--

Go to Step 17

--

16

Important:: Perform the recalibration procedure for the HVAC control module.

Replace the HVAC control module. Refer to Control Assembly Replacement .

Did you complete the replacement?

--

Go to Step 17

--

17

Operate the system in order to verify the repair.

Did you correct the condition?

--

System OK

Go to Step 2