Intermittent failures in electronic systems may be very
difficult to detect and accurately diagnose. The modules test for different
malfunctions under different vehicle conditions. Perform a thorough test
drive in order to detect a repeating fault condition. If the system malfunction
is not repeated during the test drive, a good description of the complaint
may be useful in locating an intermittent malfunction.
Faulty wires or connections cause most intermittent conditions. When
an intermittent condition is suspected, inspect the suspected circuits for
the following conditions:
• | Poor mating of connector halves of backed out terminals |
• | Improperly formed or damaged terminals |
• | Poor wire to terminal connections |
• | Dirty or corroded terminals |
History DTCs indicate that the modules have previously detected a malfunction.
The reason may be either that the malfunction is intermittent or that the
system for which the DTC is set for is not currently being operated. For
example, the rear defogger circuit does not operate until the modules detect
engine RPM. For this reason, if a module displays history DTCs and the malfunction
cannot be found easily, try clearing the DTCs and manually operating the
system that the DTC applies to using a scan tool. Read the Diagnostic Aids
and Conditions for Setting the DTC in each DTC table for more specific information.
History DTCs help in diagnosing intermittent fault conditions but may
not indicate a faulty module. The module contains reliable components. The
components are not a likely cause of the malfunction. Most system complaints
are linked to faulty wiring and connectors, and occasionally to a component.
Perform a thorough inspection of all of the related wiring and connectors
pertaining to the history DTC that is stored.
The following conditions may result in intermittent module operation
with no DTCs stored:
• | Any condition which results in the interruption of power to a
module |
• | The battery or ignition voltage is out of range (below 9.0 volts
or above 16.0 volts). |
• | A loose or damaged ground |
• | An open or a short on the serial data line |