GM Service Manual Online
For 1990-2009 cars only

The Alternative Fuels Engine Control Module (ECM) controls alternative fuel engine operation. The ECM monitors various engine and vehicle functions to provide the correct amount of fuel under all operating conditions. This provides excellent driveability and fuel economy while maintaining exhaust emission levels. Refer to Engine Controls Component Views for location views.

In addition to controlling engine operation, the ECM also runs tests (DTCs) on various sensors and outputs. If a DTC detects a problem, the ECM will store the DTC number along with Freeze Frame sensor information retrieved at the time of the problem. The DTC number and any Freeze Frame information can be retrieved from the ECM with a scan tool.

The ECM operates in several Function modes which are defined in the Alternative Fuels ECM Function Parameters table.

Alternative Fuels ECM Function Parameters

Function

Enable Conditions

Function Description

Deceleration Fuel Cut-Off (DFCO)

    • MAP is less than 25-29 kPa depending on BARO
    • Engine speed is greater than 1,700 RPM
    • Throttle position is less than 2 percent
    • Above conditions present for more than 3 seconds

The Alternative Fuels ECM will exit DFCO when MAP is greater than 30-34 kPa depending on BARO

During extended decel operation, the vehicle's exhaust catalyst temperature may exceed maximum limits. In order to cool the exhaust catalyst, the Alternative Fuels ECM will turn OFF the CNG fuel injectors. With fuel flow stopped during the DFCO enable conditions, the catalyst's temperature can be reduced.

Deceleration Open Loop

    • MAP is less than 33 kPa
    • Engine speed is greater than 1,200 RPM
    • Throttle position is less than 2 percent

During normal decel conditions, the Alternative Fuels ECM will operate the engine in Open Loop mode. If the enable conditions are met for greater than 3 seconds, the Alternative Fuels ECM will transition to the DFCO mode.

Speed Limiting

The vehicle speed sensor (VSS) indicates a vehicle speed of 156 km/h (97 mph) or more with an engine speed greater than 2,000 RPM.

The Alternative Fuels ECM limits vehicle speed. The Alternative Fuels ECM will turn OFF the CNG fuel injectors when the enable conditions are met. When vehicle speed indicates 151 km/h (94 mph) or less, the Alternative Fuels ECM will open the CNG fuel Injectos. The engine will operate in Open Loop mode during Speed Limiting.

RPM Limiting

Engine speed indicates more than 5,750 RPM in Drive

OR

Engine speed indicates more than 3,100 RPM in Park/Neutral

The Alternative Fuels ECM limits engine speed. The Alternative Fuels ECM will turn OFF the CNG fuel injectors when the enable conditions are met. When engine speed indicates less than 5,476 RPM in Drive or 3,051 RPM in Park/Neutral, the Alternative Fuels ECM will open the CNG fuel injectors. The engine will operate in Open Loop mode during RPM Limiting.

Fuel Switch-Over to Gasoline-KL6 models

    • Fuel tank pressure (FTP) sensor drops below 1724 kPa@21°C (250 psi@70°F) indicating fuel level is low
    • Engine crank time exceeds 8 seconds
    • The fuel rail pressure (FRP) sensor indicates low fuel pressure
    • The Alternative Fuels ECM sets the following DTCs as current:
      • P0201-P0208
      • P0602
      • P0605
      • P0606
      • P1215

The Alternative Fuels ECM will switch over to gasoline operation when any ONE of the enable conditions are met.

If low FTP values caused the fuel switch over, the Alternative Fuels ECM will not resume alternative fuel operation until the FTP sensor exceeds 1.50 volts (6,890 kPa@21°C [1,000 psi@70°F]).

Open Loop mode

    • Initial start-up then an engine run time of 10-92 seconds
    • Alternative Fuels ECM operating in vehicle Speed Limiting mode
    • Alternative Fuels ECM operating in engine speed RPM Limiting mode
    • Alternative Fuels ECM operating in either deceleration mode
    • DTC failure of BOTH O2 sensors
    • Catalyst Overtemp Protection is active
    • Fuel rail pressure is less than 110 kPa (16 psi)
    • KL8 Only -- DTC P0201-P0208 are set

During Open Loop mode, the Alternative Fuels ECM will disable both Short and Long Term Fuel Trim. Short Term Fuel Trim will be reset.

The Alternative Fuels ECM will fuel the engine based upon the Long Term Fuel Trim recorded prior to Open Loop mode.

Closed Loop mode

    • Engine is running continuously for 10-92 seconds.
    • A 7-35 second delay timer has expired after the O2 sensor has switched

Both above conditions are complete

The Alternative Fuels ECM will determine the amount of time the engine must continuously operate based upon coolant temperature. The colder the coolant temperature the longer the time delay.

The Alternative Fuels ECM will determine the amount of delay time based upon the O2 sensor activity. The more active the O2 sensor the shorter the delay time.

Catalyst Over-Temperature (COT) Protection

    • Mass air flow is greater than 150 g/s.
    • Engine speed is greater than 3,800 RPM
    • Throttle position is greater than 46 %

Above conditions are present for more than 10 seconds.

During extended open throttle operation the vehicles exhaust catalyst temperature may exceed maximum limits. In order to cool the exhaust catalyst, the Alternative Fuels ECM will operate in open loop. In addition, the Alternative Fuels ECM will lean the fuel mixture from 4.6 to 15 % depending on airflow.

When an engine speed of less than 3,600 RPM is obtained the Alternative Fuels ECM will stop COT operation

Lock-Off Solenoid operation

    • The previous ignition cycle ended with a complete Alternative Fuels ECM shutdown
    • Ignition is turned ON
    • Engine speed is 25 RPM or greater

The Alternative Fuels ECM will open only the high pressure lock-off (HPL) solenoid for 1 second after ignition ON. When an engine speed of 25 RPM or more is obtained and held, the Alternative Fuels ECM will open the HPL and the low pressure lock-off (LPL) solenoid.

Gasoline Start strategy-KL6 Models

Every 100 engine starts

The Alternative Fuels ECM will return to CNG operation under the following deceleration conditions:

    • The fuel tank pressure (FTP) sensor indicates that the fuel tank pressure is 250 psi or more.
    • The engine speed is more than 1,400 RPM.
    • The throttle position is less than 6 percent.
    • The vehicle speed is between 48-161 km/h (30-100 mph).

The Alternative Fuels ECM will abort the return to CNG operation if the throttle position has increased more than 6 percent during the 100 ms switch-over period

The Alternative Fuels ECM performs the gasoline start every 100 engine starts to allow the gasoline injectors to operate. This increases injector reliability.

Most Alternative Fuels ECM DTCs are inhibited from testing until 5 seconds after a successful return to CNG operation has occurred. The Alternative Fuels ECM CKP sensor circuit performance DTC tests during gasoline operation.