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Power Steering Hose Interference Condition

Subject:99005 -- POWER STEERING HOSE INTERFERENCE CONDITION

Models:1997 CHEVROLET AND GMC B7 SCHOOL BUS EQUIPPED WITH 6.0 L GAS ENGINE (LSO), 10,000 lb FRONT AXLE (FM6), AND POWER STEERING (NXW)



The Highway Safety Act, as amended, provides that each vehicle which is subject to a recall campaign of this type must be adequately repaired within a reasonable time after the customer has tendered it for repair. A failure to repair within sixty (60) days after tender of a vehicle is prima facie evidence of failure to repair within a reasonable time.

If the condition is not adequately repaired within a reasonable time, the customer may be entitled to an identical or reasonably equivalent vehicle at no charge or to a refund of the purchase price less a reasonable allowance for depreciation.

To avoid having to provide these burdensome remedies, every effort must be made to promptly schedule an appointment with each customer and to repair their vehicle as soon as possible. As you will see in reading the attached copy of the divisional letter that is being sent to customers, the customers are being instructed to contact the appropriate Customer Assistance Center if their dealer does not remedy the condition within five (5) days of the mutually agreed upon service date. If the condition is not remedied within a reasonable time, they are instructed on how to contact the National Highway Traffic Safety Administration.

Defect Involved

General Motors has decided that a defect which relates to motor vehicle safety exists in certain 1997 Chevrolet and GMC B7 school buses equipped with a 6.0 L gas engine (LSO), 10,000 lb front axle (FM6), and power steering (NXW). Some of these vehicles exhibit a condition in which the power steering fluid leaks as a result of a power steering fluid supply hose interference condition. With the engine off, the leak would be slow, causing spotting on the ground below the tank. If this spotting was ignored, over time the leak flow may increase and cause a more noticeable pool of fluid on the ground. If the operator continued to drive the vehicle, the power steering fluid reservoir would continue to empty resulting in reduced power assist. If these warnings were ignored and the vehicle continued to be driven, eventually all power steering assist would cease, which could result in a loss of steering control.

To prevent the possibility of this condition occurring, dealers are to install a new power steering hose and adapter.

Vehicles Involved

Involved are certain 1997 Chevrolet and GMC B7 school buses equipped with a 6.0 L gas engine (LSO), 10,000 lb front axle (FM6), and power steering (NXW) and built within the following VIN breakpoints:

Year

Division

Model

Plant

From

Through

1997

Chevrolet

B7

Janesville

VJ109671

VJ111706

1997

GMC

B7

Janesville

VJ512137

VJ520445

Important: Dealers should confirm vehicle eligibility through VISS (Vehicle Information Service System) prior to beginning campaign repairs. [Not all vehicles within the above breakpoints may be involved.]

Involved vehicles have been identified by Vehicle Identification Number. Computer listings containing the complete Vehicle Identification Number, customer name and address data have been prepared, and are being furnished to involved dealers with the campaign bulletin. The customer name and address data furnished will enable dealers to follow-up with customers involved in this campaign. Any dealer not receiving a computer listing with the campaign bulletin has no involved vehicles currently assigned.

These dealer listings may contain customer names and addresses obtained from State Motor Vehicle Registration Records. The use of such motor vehicle registration data for any other purpose is a violation of law in several states. Accordingly, you are urged to limit the use of this listing to the follow-up necessary to complete this campaign.

Parts Information

Parts required to complete this campaign are to be obtained from General Motors Service Parts Operations (GMSPO). Please refer to your "involved vehicles listing" prior to ordering parts. Normal orders should be placed on a DRO = Daily Replenishment Order. In an emergency situation, parts should be ordered on a CSO = Customer Special Order.

Part Number

Description

Qty/ Vehicle

15039094

Hose, P/S Fluid Reservoir Outlet

1

12475469

Tube, P/S Pump Inlet

1

12475633

Seal, P/S Pump Inlet Pipe (O-Ring)

1

01050017

P/S Fluid

2 Quarts

Customer Notification

Customers will be notified of this campaign on their vehicles by General Motors (see copy of typical customer letter included with this bulletin - actual divisional letter may vary slightly).

Dealer Campaign Responsibility

All unsold new vehicles in dealers' possession and subject to this campaign MUST be held and inspected/repaired per the service procedure of this campaign bulletin BEFORE customers take possession of these vehicles.

Dealers are to service all vehicles subject to this campaign at no charge to customers, regardless of mileage, age of vehicle, or ownership, from this time forward.

Customers who have recently purchased vehicles sold from your vehicle inventory, and for which there is no customer information indicated on the dealer listing, are to be contacted by the dealer. Arrangements are to be made to make the required correction according to the instructions contained in this bulletin. This could be done by mailing to such customers a copy of the customer letter accompanying this bulletin. Campaign follow-up cards should not be used for this purpose, since the customer may not as yet have received the notification letter.

In summary, whenever a vehicle subject to this campaign enters your vehicle inventory, or is in your dealership for service in the future, please take the steps necessary to be sure the campaign correction has been made before selling or releasing the vehicle.

Service Procedure

Important: Some vehicles may have already had the power steering hose replaced, but this campaign will still need to be performed.

  1. Raise the hood.

  2. Object Number: 641217  Size: MF
    (1)O-Ring (P/N 12475633)
    (2)Tube (P/N 12475469)
    (3)P/S Hose (15039094)
  3. Locate the power steering hose (3) leading from the reservoir to the power steering pump.
  4. Disconnect the hose (3) at the pump adapter (2) using quick disconnect tool J 4279.
  5. Drain fluid from the reservoir and hose assembly.
  6. Disconnect the hose (3) at the reservoir using quick disconnect tool J 4279. Discard the hose.
  7. Remove the two bolts securing the flanged adapter (2) to the power steering pump and discard the adapter (2) along with the O-ring (1).
  8. Install the new adapter, P/N 12475469 (2), and O-ring, P/N 12475633 (1).
  9. Tighten
    Tighten the bolts to 55 N·m (40 lb ft).

  10. Lubricate the sealing surfaces of the quick disconnects of the new power steering hose assembly, P/N 15039094 (3), with power steering fluid. Connect the hose assembly (3) to the power steering pump adapter (2) and reservoir. Ensure quick disconnects are properly seated.
  11. Bleed the power steering system following the procedure in the Medium Duty Service Manual, Section 3B, Power Steering Gear and Pump.
  12. Inspect for leaks and correct as required.
  13. Install the GM Campaign Identification Label.

Campaign Identification Label

Each vehicle corrected in accordance with the instructions outlined in this Product Campaign Bulletin will require a "Campaign Identification Label". Each label provides a space to include the campaign number and the five (5) digit dealer code of the dealer performing the campaign service. This information may be inserted with a typewriter or a ball point pen.


Object Number: 641219  Size: SH

Each "Campaign Identification Label" is to be located on the radiator core support in an area which will be visible when the vehicle is brought in by the customer for periodic servicing. When installing the Campaign Identification Label, be sure to pull the tab to allow the adhesion of the clear protective covering. Additional Campaign Identification Labels can be obtained from Dealer Support Materials by calling 1-888-414-6322 (Monday-Friday, 8:00 a.m. to 5:00 p.m. EST). Ask for Item Number S-1015 when ordering.

Apply the "Campaign Identification Label" only on a clean, dry surface.

Claim Information

Submit a Product Campaign Claim with the information indicated below. Refer to the General Motors Corporation Claims Processing Manual for details on Product Campaign Claim Submission.

Repair Performed

Part Count

Part No.

Parts Allow

CC-FC

Labor Op

Labor Hours*

Replace P/S Pump Inlet Tube and Adapter

5

--

**

MA-96

V0286

0.6

* -- For Campaign Administrative Allowance, add 0.1 hours to the "Labor Hours".

** -- The "Parts Allowance" should be the sum total of the current GMSPO Dealer Net price plus 40% for parts needed to complete the repair.

April, 1999

Dear Chevrolet/GMC Customer:

This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act.

Reason For This Recall

General Motors has decided that a defect which relates to motor vehicle safety exists in certain 1997 Chevrolet and GMC B7 school buses equipped with a 6.0 L gas engine, 10,000 lb front axle, and power steering. Some of these vehicles exhibit a condition in which the power steering fluid leaks as a result of a power steering fluid supply hose interference condition. With the engine off, the leak would be slow, causing spotting on the ground below the tank. If this spotting was ignored, over time the leak flow may increase and cause a more noticeable pool of fluid on the ground. If the operator continued to drive the vehicle, the power steering fluid reservoir would continue to empty resulting in reduced power assist. If these warnings were ignored and the vehicle continued to be driven, eventually all power steering assist would cease, which could result in a loss of steering control.

What Will Be Done

You may have already had your power steering hose replaced or rerouted, however, to prevent the possibility of this condition occurring, your dealer will install a new power steering hose and adapter. This service will be performed for you at no charge .

How Long Will The Repair Take?

The length of time required to perform this service correction is approximately 40 minutes. Additional time may be required to schedule and process your vehicle. If your dealer has a large number of vehicles awaiting service, this additional time may be significant. Please ask your dealer if you wish to know how much additional time will be needed to schedule, process and repair your vehicle.

Contacting Your Dealer

Please contact your Chevrolet/GMC dealer as soon as possible to arrange a service date. Parts are available and instructions for making this correction have been sent to your dealer. Your Chevrolet/GMC dealer is best equipped to obtain parts and provide services to correct your vehicle as promptly as possible. Should your dealer be unable to schedule a service date within a reasonable time, you should contact the appropriate Customer Assistance Center at the listed number below:

Division

Customer Assistance Center Telephone Number

Deaf, Hearing Impaired, or Speech Impaired*

Chevrolet

1-800-222-1020

1-800-833-2438

GMC

1-800-462-8782

1-800-462-8583

* Utilizes Telecommunication Devices for the Deaf/Text Telephones (TDD/TTY)

If, after contacting the appropriate Customer Assistance Center, you are still not satisfied that we have done our best to remedy this condition without charge and within a reasonable time, you may wish to write the Administrator, National Highway Traffic Safety Administration, 400 Seventh Street SW, Washington, DC 20590 or call 1-800-424-9393 (Washington, DC residents use 202-366-0123).

Customer Reply Card

The enclosed customer reply card identifies your vehicle. Presentation of this card to your dealer will assist in making the necessary correction in the shortest possible time. If you no longer own this vehicle, please let us know by completing the postage paid reply card and returning it to us.

We are sorry to cause you this inconvenience; however, we have taken this action in the interest of your safety and continued satisfaction with our products.

Chevrolet/Pontiac-GMC Division

General Motors Corporation

Enclosure