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For 1990-2009 cars only

SMU - Revised Electronic Ignition System Diagnosis

Subject:Revised Electronic Ignition System Diagnosis

Models:2001 Chevrolet and GMC C/K Pickup and Utility Models (Silverado, Sierra, Sierra Classic HD, C/K Classic HD, Suburban, Yukon XL)
2001 Chevrolet and GMC B7 Bus Chassis and C-Series Conventional Medium Duty Models
with 8.1L Engine (VIN G -- RPO L18)



This bulletin is being issued to revise the Electronic Ignition System Diagnosis in the Engine Controls-8.1L sub-section of the Service Manual. Please replace the current information in the Service Manual with the following information.

The following information has been updated within SI2000. If you are using a paper version of this Service Manual, please make a reference to this bulletin on the affected page.

Electronic Ignition (EI) System Diagnosis

 

Circuit Description

The electronic ignition system uses an individual ignition coil for each cylinder. The powertrain control module (PCM) controls the ignition operation through eight individual ignition control (IC) circuits. Each bank of four ignition coils is connected to the PCM, power, or ground by the following circuits:

    • Low reference
    • Chassis ground
    • Ignition 1 voltage
    • The appropriate IC circuit

The PCM triggers an ignition coil by grounding the appropriate IC circuit using information from the crankshaft position (CKP) and camshaft position (CMP) sensors.

Diagnostic Aids

Important: A missing CMP sensor signal may cause a long crank condition.

The CKP signal must be available for the engine to start. The CMP signal is not needed to start and operate the engine. The PCM can determine when a cylinder is on either the firing or exhaust stroke by the 24X signal.

The 12 volt reference circuit for the CKP and CMP sensors are shared internally in the PCM.

Remove any debris from the PCM connector surfaces before servicing the PCM. Inspect the PCM connector gaskets when diagnosing or replacing the PCM. Ensure that the gaskets are installed correctly. The gaskets prevent water intrusion into the PCM.

For an intermittent condition, refer to Intermittent Conditions.

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. Monitoring the misfire current counters determines if a fault is present.

  2. A good indication that the fuse is open is all of the misfire current counters are incrementing on one side of the engine. Inspect the ignition positive voltage circuit for a grounded circuit. If the fuse is open and the ignition coil circuits are OK, inspect the injector circuits for being grounded.

Step

Action

Value(s)

Yes

No

Schematic Reference: Engine Controls Schematics

1

Did you perform the Diagnostic System Check-Engine Controls?

--

Go to Step 2

Go to Diagnostic System Check - Engine Controls

2

  1. Crank the engine.
  2. Use a scan tool in order to observe the engine speed parameter.

Does the scan tool display the engine RPM?

--

Go to Step 3

Go to Step 25

3

Are DTCs P0335, P0336, or P0351-P0358 set?

--

Go to Diagnostic Trouble Code (DTC) List

Go to Step 4

4

  1. Install a scan tool.
  2. Idle the engine.
  3. Use a scan tool in order to monitor all the Misfire Current counters on the misfire data list.

Do any of the Misfire Current counters increment?

--

Go to Step 5

Go to Diagnostic Aids

5

Do the misfire current counters increment for most cylinders on one bank of the engine?

--

Go to Step  11

Go to Step 6

6

  1. Inspect the spark plug wire for open circuits, cracks, or improper seating of terminals at the spark plug or coil before proceeding with test. Refer to Spark Plug Wire Inspection.
  2. Inspect for spark at the plug with the J 26792 Spark Tester or equivalent while cranking. A few sparks, then nothing is considered no spark.

Is adequate spark present?

--

Go to Step 31

Go to Step 7

7

Measure the spark plug wire resistance. Refer to Spark Plug Wire Inspection.

Does the resistance measure near the specified value?

460 720 ohms/ft

Go to Step 8

Go to Step 30

8

  1. Turn OFF the ignition.
  2. Disconnect the ignition coil electrical harness connector that corresponds to the Misfire Current counter that was incrementing.
  3. Turn ON the ignition, with the engine OFF.
  4. Probe the ignition 1 voltage circuit at the ignition coil electrical connector with a test lamp connected to battery ground. Refer to Probing Electrical Connectors in Wiring Systems.

Does the test lamp illuminate?

--

Go to Step  9

Go to Step 13

9

Probe the ignition 1 voltage circuit at the ignition coil electrical connector to the ignition coil ground circuit with a test lamp. Refer to Probing Electrical Connectors in Wiring Systems.

Does the test lamp illuminate?

--

Go to Step  10

Go to Step 16

10

Probe the ignition 1 voltage circuit at the ignition coil electrical connector to the ignition coil low reference circuit with a test lamp. Refer to Probing Electrical Connectors in Wiring Systems.

Does the test lamp illuminate?

--

Go to Step  24

Go to Step 20

11

  1. Inspect for an open ignition coil fuse.
  2. Locate and repair the ignition 1 voltage circuit for a grounded circuit if the fuse is open. Refer to Wiring Repairs in Wiring Systems.
  3. Replace the fuse. Refer to General Electrical Diagnosis Procedures in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 34

Go to Step  12

12

Repair the open in the ignition 1 voltage circuit between the fuse block and the splice. Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

--

Go to Step 34

--

13

  1. Disconnect the main ignition coil 8-way connector.
  2. Probe the ignition 1 voltage circuit at the ignition coil main 8-way connector using the test lamp connected to battery ground. Refer to Probing Electrical Connectors in Wiring Systems.

Does the test lamp illuminate?

--

Go to Step 14

Go to Step  15

14

Repair the open ignition 1 voltage circuit between the splice and the ignition coil connector. Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

--

Go to Step 34

--

15

Repair the open ignition 1 voltage circuit between the fuse block fuse and splice. Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

--

Go to Step 34

--

16

  1. Disconnect the main ignition coil 8-way connector.
  2. Probe the coil ignition 1 voltage circuit to the ignition coil ground circuit at the ignition coil main electrical 8-way connector using the test lamp connected to the battery ground. Refer to Probing Electrical Connectors in Wiring Systems.

Does the test lamp illuminate?

--

Go to Step 17

Go to Step  19

17

  1. Inspect for a poor connection at the main ignition coil 8-way electrical connector. Refer to Testing for Intermittent and Poor Connections in Wiring Systems.
  2. Repair poor connections as necessary. Refer to Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 34

Go to Step  18

18

Repair the open ground circuit between the main 8-way connector and the ignition coil connector. Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

--

Go to Step 34

--

19

Repair the open ground circuit between the ground and the main 8-way connector. Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

--

Go to Step 34

--

20

  1. Disconnect the main ignition coil 8-way connector.
  2. Probe the ignition 1 voltage circuit at the ignition coil main electrical 8-way connector to the ignition coil low reference circuit using the test lamp. Refer to Probing Electrical Connectors in Wiring Systems.

Does the test lamp illuminate?

--

Go to Step 21

Go to Step  23

21

  1. Inspect for a poor connection at the main ignition coil electrical 8-way connector. Refer to Testing for Intermittent and Poor Connections in Wiring Systems.
  2. If a poor connection is found, repair as necessary. Refer to Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 34

Go to Step  22

22

Repair the open low reference circuit between the main 8-way connector and the ignition coil connector. Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

--

Go to Step 34

--

23

Repair the open low reference circuit between the PCM and the splice. Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

--

Go to Step 34

--

24

  1. Inspect for poor connections at the ignition coil harness connector. Refer to Testing for Intermittent and Poor Connections in Wiring Systems.
  2. Repair poor connections as necessary. Refer to Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 34

Go to Step  29

25

  1. Turn ON the ignition, with the engine OFF.
  2. Disconnect the CKP sensor harness connector.
  3. Measure the voltage from the CKP sensor 12-volt reference circuit and a good ground using the DMM.

Is the voltage near the specified value?

B+

Go to Step 26

Go to Step 28

26

Inspect for poor connections at the CKP sensor. Refer to Testing for Intermittent and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 34

Go to Step 27

27

Replace the CKP sensor. Refer to Crankshaft Position (CKP) Sensor Replacement.

Did you complete the replacement?

--

Go to Step 34

--

28

Test for a short to ground in the CKP sensor 12-volt reference circuit and the CMP sensor 12-volt reference circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 34

Go to Step 32

29

Replace the ignition coil. Refer to Ignition Coil(s) Replacement.

Did you complete the replacement?

--

Go to Step 34

--

30

Replace the spark plug wire. Refer to Spark Plug Wire Replacement.

Did you complete the replacement?

--

Go to Step 34

--

31

Replace the spark plug. Refer to Spark Plug Replacement.

Did you complete the replacement?

--

Go to Step 34

--

32

Inspect for poor connections at the PCM. Refer to Testing for Intermittent and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 34

Go to Step 33

33

Replace the PCM. Refer to Powertrain Control Module (PCM) Replacement.

Did you complete the replacement?

--

Go to Step 34

--

34

Attempt to start the engine.

Does the engine start and continue to run?

--

Go to Step 35

Go to Step 2

35

  1. Turn OFF the engine for 30 seconds.
  2. Start the engine and operate the vehicle.
  3. Observe the MIL, vehicle performance, and driveability.

Does the vehicle operate normally, with no MIL illumination and no stored DTCs?

--

System OK

Go to Diagnostic Trouble Code (DTC) List