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CAMPAIGN: INCORRECT I/P CLUSTER BEZEL LENS INSTALLED

Subject: INCORRECT INSTRUMENT PANEL CLUSTER BEZEL LENS INSTALLED

Models: 1990 C5H, C6H, C7H TopKick Trucks With Gasoline Engines (LSO/LRO)

General Motors of Canada has determined that a small number of 1990 TopKick trucks equipped with gasoline engines (LSO/LRO) may have an incorrect lens installed in the instrument panel cluster bezel assembly. The "SERVICE ENGINE SOON" lens window incorrectly reads "SERVICE TRANS FELTER". If this "SERVICE TRANS FILTER" telltale were to illuminate, which would actually mean that engine service was required, and the operator ignored it, the potential exists for adverse vehicle performance such as poor engine performance, poor fuel economy, and/or higher than normal engine operating temperatures.

To correct this condition, dealers will inspect the existing bezel, and if incorrect, replace with a correct one. To minimize the number of customers having to return to the dealership, the customer will be asked to check for the presence of the incorrect "SERVICE TRANS FILTER" telltale.

VEHICLES INVOLVED:

Involved are 19, 1990 C5H, C6H, C7H TopKick trucks equipped with gasoline engines (LSO/LRO) and built within the following VIN breakpoints:

MODEL YEAR MODEL FROM THROUGH ---------- ------- --------- --------- 1990 GMC LJ608841 LJ609161

All affected vehicles have been identified by the VIN listing provided to involved dealers with this bulletin. Any dealer not receiving a listing was not shipped any of the affected vehicles.

DEALER CAMPAIGN RESPONSIBILITY:

Dealers are to perform this campaign on all involved vehicles at no charge to owners, regardless of kilometres traveled, age of vehicle, or ownership, from this time forward.

Whenever a vehicle subject to this campaign is taken into your new or used vehicle inventory, or it is in your dealership for service, you are to ensure the campaign correction has been made before selling or releasing the vehicle.

Owners of vehicles recently sold from your new vehicle inventory are to be contacted by the dealer, and arrangements made to make the required modification according to instructions contained in this bulletin.

CAMPAIGN PROCEDURE:

Refer to Section 4 of the Service Policies and Procedures Manual for the detailed procedure on handling Product Campaigns. Dealers are requested to complete the campaign on all transfers as soon as possible.

OWNER NOTIFICATION

All owners of record at the time of campaign release are shown on the attached computer listing and have been notified by first class mail from General Motors. The listings provided are for campaign activity only and should not be used for any other purpose.

PARTS INFORMATION:

Parts required to complete this campaign should be ordered through regular channels, as follows:

Part Number Description Quantity/Vehicle ----------- -------------- -------------- 15654591 Bezel Assembly 1

PARTS AND LABOUR CLAIM INFORMATION:

Credit for the campaign work performed will be paid upon receipt of a properly completed campaign claim card, RAPID terminal or DCS transmission in accordance with the following:

Repair Code Description Time Allowance ------------ --------------------- ------------ 1A Inspect - Correct Bezel Lens Already Installed. .3 No Further Action Required.

2A Inspect and Install Correct Bezel Assembly .4

Time allowance includes 0.1 hour for dealer administrative detail associated with this campaign. Parts credit will be based on dealer net plus 30% to cover parts handling.

SERVICE PROCEDURE:

NOTE: Inspect to determine if bezel lens is incorrect and requires replacement. A correct lens will state "SERVICE ENGINE SOON" when illuminated instead of "SERVICE TRANS FILTER" (located in the fourth window area from the right). This can be verified by turning the ignition key on (do not start the vehicle) illuminating the lens. If the vehicle is equipped with an incorrect lens, use the following replacement procedure.

REMOVAL AND REPLACEMENT INSTRUCTIONS:

1. Disconnect the negative battery connections.

2. Remove six (6) Torx screws located around the circumference of the instrument panel bezel (Figure #1).

3. Disconnect the electrical connections to the headlamp switch assembly and any other accessory switch(s).

4. Remove the bezel. Remove four (4) crosshead screws and transfer any accessory switch assembly(s), if equipped, to the new bezel, P/N 15654591.

5. Reconnect all electrical connections to switches.

6. Install new bezel using the previously removed fasteners. Torque fasteners to 1.7-2.2N.m (15-19 in. lbs.).

7. Reconnect negative battery connections.

8. Verify proper function of all electrical components previously disconnected and operation of "Service Engine Soon" lamp.

9. Install "Campaign Identification Label".

INSTALLATION OF CAMPAIGN IDENTIFICATION LABEL

Clean surface of radiator upper mounting panel and apply a Campaign Identification Label. Make sure the correct campaign number is inserted on the label. This will indicate that the campaign has been completed.

Dear General Motors Customer:

General Motors of Canada has recently become aware of a situation on certain 1990 C5H, C6H or C7H TopKick trucks equipped with gasoline engines. A small number of these trucks may have an incorrect lens installed in the instrument panel cluster bezel assembly. The "SERVICE ENGINE SOON" lens window incorrectly reads "SERVICE TRANS FILTER". If this "SERVICE TRANS FILTER" telltale were to illuminate, which would actually mean that engine service was required, and the operator ignored it, the potential exists for poor engine performance.

To minimize the number of customers having to return to the dealership, we are asking you to check for the presence of the incorrect "SERVICE TRANS FILTER" telltale (located in the fourth window area from the right). This can be verified by turning the ignition key on (do not start the vehicle), illuminating the lens. If the vehicle is equipped with an incorrect lens, your GM dealer will install a new bezel assembly in your vehicle. The correct lens will state "SERVICE ENGINE SOON" when illuminated. This service will be completed for you at no charge.

Please contact your GM dealer as soon as possible to arrange a service date.

This letter identifies your vehicle. Presentation of this letter to your dealer will assist their Service personnel in completing the necessary correction to your vehicle in the shortest possible time.

Further assistance, if required, may be obtained from our Customer Assistance Centre, toll free by calling 1-800-263-3777, or if you live in Quebec, 1-800-263-7854.

We are sorry to cause you this inconvenience; however, we have taken this action in the interest of your continued satisfaction with our products.

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.