GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Tools Required

J 21366 Torque Converter Retaining Tool


    Object Number: 609224  Size: SH
  1. Disconnect the battery negative cable assembly from the battery negative terminal. Refer to

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

    in Cautions and Notices.
  2. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  3. Support the vehicle with safety stands.
  4. Disconnect the range selector cable from the transmission bracket and from the range selector lever.
  5. Remove the rear propeller shaft. Refer to Propeller Shaft Replacement in Driveline Axle.
  6. Support the transmission with a transmission jack.
  7. Remove the transmission support. Refer to Transmission Support Replacement in Frame and Underbody.
  8. Remove the exhaust pipe from the exhaust manifolds and the muffler assembly from the exhaust pipe. Refer to Exhaust Pipe Replacement in Engine Exhaust.
  9. Remove the starter motor. Refer to Starter Motor Replacement in Engine Electrical.
  10. Remove the bolts securing the converter cover to the transmission.
  11. Mark the flywheel and the torque converter alignment.

  12. Object Number: 609227  Size: SH
  13. Remove the bolts that attach the torque converter to the engine flywheel.

  14. Object Number: 609232  Size: SH
  15. Remove the transmission vent hose and the wiring harness from the transmission.
  16. Remove the transmission fluid fill tube and the fill tube seal from the transmission. Refer to Transmission Fluid Filler Tube and Seal Replacement .
  17. Plug the fluid fill tube opening in the transmission.
  18. Disconnect the transmission oil cooler pipes from the transmission. Refer to Oil Cooler Line Replacement.
  19. Plug the transmission oil cooler pipe connectors in the transmission case.

  20. Object Number: 609237  Size: SH
  21. Disconnect the wiring harness connectors from the transmission vehicle speed sensor and the park/neutral position switch.
  22. Remove all vehicle harness wires, harness clips, tubes, brackets, and lines that may interfere with the removal of the transmission from the vehicle.

  23. Object Number: 609232  Size: SH
  24. Remove the studs and the bolts securing the transmission to the engine.
  25. Install the J 21366 .
  26. Pull the transmission straight back.
  27. Remove the transmission from the vehicle.
  28. Flush the transmission oil cooler and the pipes whenever you remove the transmission for overhaul, or replacement of the torque converter, the pump, or the transmission case. Refer to Transmission Fluid Cooler Flushing and Flow Test .
  29. Inspect all the components for wear and damage.
  30. Inspect all the seals and the fittings for signs of wear.
  31. Inspect the torque converter for stripped or broken weld nuts.
  32. Inspect the transmission case for cracks.

Installation Procedure

Tools Required

J 21366 Torque Converter Retaining Tool


    Object Number: 609232  Size: SH
  1. Install the J 21366 .
  2. Support the transmission with a transmission jack.
  3. Raise the transmission into place and remove the J 21366 .
  4. Important: 

       • The torque converter must be flush onto the flywheel and rotate freely by hand.
       • Do not install the transmission fluid fill tube.

  5. Slide the transmission straight onto the locating pins while lining up the marks on the flywheel and the torque converter.
  6. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  7. Install the bolts that secure the transmission to the engine.

    Tighten
    Tighten the studs and the bolts to 47 N·m (34 lb ft).


    Object Number: 609227  Size: SH
  8. Install the bolts securing the torque converter to the engine flywheel.
  9. Tighten

    1. First tighten all the bolts finger tight in order to insure proper converter seating.
    2. Tighten the bolts to 63 N·m (46 lb ft).

    Object Number: 609237  Size: SH
  10. Install the wiring harness connectors to the vehicle speed sensor and the park neutral position switch.
  11. Position and install all vehicle harness wires, harness clips, tubes, brackets, and lines that were removed or moved prior to the transmission removal.
  12. Remove the two plugs from the transmission case cooling line connectors.
  13. Install the transmission oil cooler pipes. Refer to Oil Cooler Line Replacement.
  14. Install the transmission fluid fill tube and the fill tube seal. Refer to Transmission Fluid Filler Tube and Seal Replacement
  15. Install the transmission vent hose and the wiring harness to the transmission.

  16. Object Number: 609224  Size: SH
  17. Install the converter cover to the transmission if equipped.
  18. Tighten
    Tighten bolts to 33 N·m (24 lb ft).

  19. Install the starter motor. Refer to Starter Motor Replacement in Engine Electrical.
  20. Install the exhaust pipe to the exhaust manifolds and the muffler assembly to the exhaust pipe. Refer to Exhaust Pipe Replacement in Engine Exhaust .
  21. Install the transmission support. Refer to Transmission Support Replacement in Frame and Underbody.
  22. Remove the transmission jack and the engine support stands.
  23. Install the rear propeller shaft.
  24. Install the transmission range select cable to the transmission range select lever and the bracket.
  25. Remove the safety stands.
  26. Lower the vehicle.
  27. Install new automatic transmission fluid. Refer to Fluid Capacity Specifications and to Automatic Transmission Fluid and Filter Replacement .
  28. Connect the battery negative cable assembly to the battery negative terminal.
  29. Tighten
    Tighten the terminal bolt to 15 N·m (11 lb ft).