This procedure checks for proper camshaft gear timing without
removing the front cover of the engine.
Important: The following test will not be accurate with the rocker arms on the
heads. The valve spring pressure causes the hydraulic lifters to bleed down.
This will not give true lobe lift readings. The crankshaft must be rotated
in a clockwise direction so that the timing chain slack does not effect the
position of the maximum lobe lift.
- Remove all the glow plugs.
- Remove the valve cover and the rocker arms for cylinder number
1.
- Mount a dial indicator on the exhaust pushrod in order to read
the camshaft exhaust lobe lift.
- Slowly rotate the crankshaft clockwise until the dial indicator
shows maximum exhaust lobe lift.
- Place a chalk mark on the torsional damper (harmonic balancer)
next to the timing tab.
- Reposition the dial indicator over the intake pushrod.
- Slowly rotate the crankshaft clockwise until maximum lobe lift
is obtained.
- Place a second chalk mark on the torsional damper next to the
timing tab.
- Measure the distance from each of the chalk marks to the factory
timing groove in the torsional damper. If the camshaft gear is properly positioned
to the crankshaft gear, the distance of each chalk mark to the factory gear
timing groove (TFC) will roughly be the same. If the gears are out position
by one tooth or more, the distance from the chalk marks to the (TDC) mark
will differ by roughly 50.8 mm (2 in) or more.