- Install the shaft key into the hub key groove (4) approximately
3.2 mm (1/8 in) out of the keyway.
The shaft key is curved slightly in order to provide an interference
fit in the hub key groove.
- Clean the surfaces of the clutch plate (1) and the clutch
rotor (2) before installing the clutch plate and hub assembly.
- Align the shaft key with the shaft keyway in the clutch plate
and the hub assembly and place the clutch plate (1) onto the compressor
shaft (3).
- Remove the J 33013-B
:
4.1. | Remove the center screw from the body of the hub and drive plate
installer. |
4.2. | Install the center screw into the opposite end of the hub and
drive plate installer. |
- Install the J 33013-B
and the bearing tools (1) onto the clutch plate (3)
and the hub assembly (2):
5.1. | Back off the body of the hub and drive plate installer tool enough
to allow the center screw to be threaded onto the end of the compressor shaft. |
5.2. | Thread the center screw several turns onto the end of the compressor
shaft. |
Do not tighten the center screw on the compressor shaft.
- Hold the center screw with a wrench:
6.1. | Tighten the hex portion of the hub and drive plate installer body
several turns. |
6.2. | Remove the hub and drive plate installer from the clutch plate
and hub. |
6.3. | Ensure that the shaft key is still in place in the keyway. |
- Reinstall the J 33013-B
.
- Place a feeler gage between the clutch plate and the clutch rotor.
- Tighten the hex portion of the hub and drive plate installer until
the air gap between the clutch plate and clutch rotor is 0.40 mm (0.015 in).
Ensure that the air gap is even all around the clutch plate and hub
assembly.
- Remove the J 33013-B
.
- Hold the clutch plate and hub assembly (2) with the J 33027-A
.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the compressor
shaft nut.
Tighten
Tighten the compressor shaft nut to 18 N·m (13 lb ft).
- Spin the pulley rotor by hand in order to ensure that the rotor
is not rubbing against the clutch drive plate.
- Remove the compressor from the J 41790-A
.
- Install the compressor into the vehicle. Refer to
Air Conditioning Compressor Replacement
.