GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Tools Required

J 39500 GM Air Conditioning Refrigerant Recovery, Recycling and Recharging System

  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .

  2. Object Number: 6114  Size: SH
  3. Remove the old pressure relief valve.

  4. Object Number: 6121  Size: SH
  5. Clean the valve seat area on the rear head.

Installation Procedure

Tools Required

J 39400 Halogen Leak Detector

  1. Lubricate the O-ring of the new pressure relief valve with 525 viscosity refrigerant oil.

  2. Object Number: 6123  Size: SH
  3. Lubricate the O-ring assembly with 525 viscosity refrigerant oil.
  4. Install the new pressure relief valve.
  5. Tighten
    Tighten the pressure relief valve to 9.0 N·m (80 lb in).

  6. Evacuate the system. Refer to Evacuation .
  7. Charge the system. Refer to A/C Charging Using ACR4 .
  8. Leak test the system. Refer to Leak Testing .