Problem
| Possible
Cause
| Correction
|
Sag
|
- The load is greater than the frame is designed to carry.
- The load has an uneven distribution.
- There are abrupt changes in the section modulus.
- There is an improper body or accessory mounting:
• | There are holes drilled in the flange of the frame rail. |
• | There are too many holes in the web section of the rail. |
• | Holes in the web section are too close to each other. |
• | There are four or more holes on the same vertical line of the
rail web. |
• | There are welds on the flange, especially across or along the
edge of the flange. |
• | There are holes cut in the rail with a torch. |
• | There are notches cut anywhere on the rails. |
- The vehicle has been in a fire.
- The vehicle has been in a collision.
- There has been use of equipment for which the frame was not designed
or reinforced.
| 1-7. Straighten and
reinforce the frame. Refer to Collision Repair (Straightening the Body)
.
|
Buckle
|
- You may be using equipment (such as a snow plow) for which the
frame was not designed.
- The vehicle was in a collision.
- The vehicle was in a fire.
- In addition to these possible causes, refer to causes 3 and 4
under "Sag."
| 1-4. Straighten and
reinforce the frame. Refer to Collision Repair (Straightening the Body)
.
|
Sidesway
|
- The vehicle was in a collision.
- The vehicle was in a fire.
- You may be using equipment (such as a snow plow) for which the
frame was not designed or reinforced.
- In addition to these possible causes, refer to causes 3 and 4
under "Sag."
| 1-4. Straighten and
reinforce the frame. Refer to Collision Repair (Straightening the Body)
.
|
Diamond
|
- The vehicle was in a collision.
- The vehicle was towing another vehicle with a chain attached to
one corner of the towing vehicle's frame.
| 1-2. Straighten and
reinforce the frame. Refer to Collision Repair (Straightening the Body)
.
|
Twist
|
- The vehicle was in an accident or a collision.
- Someone operated the vehicle on very rough terrain.
| 1-2. Straighten and
reinforce the frame. Refer to Collision Repair (Straightening the Body)
.
|
Improper Tracking
|
- The frame is out of alignment.
- The front or rear axle has shifted.
- The wheels are aligned incorrectly.
|
- Replace or weld and reinforce the rail. Ream the bolt holes and
replace with larger bolts, if necessary. Retighten the bolts.
- Replace or weld and reinforce the rail. See Refer to Collision Repair (Welding)
.
- Refer to
Wheel Alignment Specifications
in Wheel Alignment.
|
Cracks
in the Web of the Rails
|
- There are loose crossmember-attaching bolts.
- Many different factors can cause a concentration of stress. (See
"Sag" in this Diagnosis. Also, refer to
Minimizing Frame Service
.
|
- Replace or weld and reinforce the rail. Ream bolt holes and replace
with larger bolts, if necessary.
- Replace or weld and reinforce the rail. Refer to Collision Repair (Cracks)
.
|