Some core leaks can be detected by adding water to the
radiator. Clean the core so that the damaged area can be found.
- Remove dirt and insects from the fins with a common water hose
without a pressure nozzle. Excessive water pressure can damage the fins.
- Scrub the core with a soft-bristle brush using clean, hot water,
or hot water with a mild detergent.
On-Vehicle Pressure Testing
Tools Required
J 24460-01 Cooling System Tester
- With the system at a cool temperature, remove the radiator cap.
- Connect the tester and apply normal system operating pressure.
Do not exceed 138 kPa (20 psi) of pressure.
- Watch the gauge needle for an indication of a leak. Examine the
radiator and other cooling system components for escaping coolant.
- Repair the hose and hose connections as required.
- Check the radiator cap in order to ensure that it will maintain
the correct pressure.
- If the radiator leaks during the pressure test, mark the leak
area.
Off-Vehicle Leak Testing
- Install the test fittings or the rubber test caps over the inlet
and outlet necks.
- Attach the pressure tester and apply 138 kPa (20 psi)
of air pressure.
- Check the pressure gauge in order to see if there is a
loss of pressure.
In order to ensure that there are no small leaks, run water over the
repair area and look for bubbles (a mild detergent is also helpful). If a
large water tank is available, submerge the radiator and check for air bubbles.