Starter Replacement General

1. Disconnect the negative battery cable. Refer to

   Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

   in General Information.
2. Remove the heat shield, if equipped.
3. Disconnect the wires from the starter solenoid.



4. Remove the bolts and the washers attaching the starter motor to the engine.
5. Remove the starter motor.



6. Clean the starter motor terminals and the electrical connectors.
7. Inspect the pinion gear teeth for wear and damage.

1. Install the starter motor to the engine.
2. Install the bolts and the washers attaching the starter motor to the engine.

Tighten
Tighten the bolts to 45 N·m (33 lb ft).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.




3. Connect the wires to the starter solenoid.
4. Install the starter heat shield, if equipped.
5. Connect the negative battery cable.

Starter Replacement Relay

1. Disconnect the electrical connector or the wires from the relay.
2. Remove the bolts attaching the relay to the frame rail (P92).
3. Remove the relay.

1. Install the relay in the vehicle.
2. Install the bolts attaching the relay to the frame rail (P92).
3. Connect the electrical connector or the wires to the relay.