GM Service Manual Online
For 1990-2009 cars only

STARTER SOLENOID FAILS TO ENGAGE ON HOT START

APPLICATION: 1976-90 MODEL YEARS

CONDITION: STARTER SOLENOID DOES NOT ENGAGE IN THE RING GEAR DURING HOT RESTART. CLICKING SOUND IS HEARD WHILE TRYING TO START THE VEHICLE.

CAUSE: THE STARTER SOLENOID ENGAGEMENT FORCE IS NOT STRONG ENOUGH TO WITHSTAND THE HIGH TEMPERATURE ENVIRONMENT FOUND ON SOME RECREATIONAL VEHICLES.

CORRECTION: FIRST, CHECK THE USUAL CAUSES FOR A "CLICKING" SOLENOID. THESE CAUSES INCLUDE A DISCHARGED OR DEFECTIVE BATTERY, DEFECTIVE SWITCHES, EXCESSIVE CONTROL CIRCUIT/CONNECTION RESISTANCE, OR A DEFECTIVE SOLENOID.

IF NO TROUBLES ARE FOUND, A NEW STARTER SOLENOID PACKAGE, P/N 10457024, IS AVAILABLE TO REPAIR THE VEHICLE. THIS PACKAGE CONSISTS OF A SOLENOID, LEVER AND PLUNGER ASSEMBLY LEVER PIN, AND RETAINING RING.

PARTS ARE EXPECTED TO BE AVAILABLE ON AUGUST 13, 1990. UNTIL THEN NORMAL PART ORDERS WILL NOT BE ACCEPTED BY GMSPO. ONLY VERIFIABLE EMERGENCY VIP ORDERS WILL BE ACCEPTED. SPO WILL MAKE EVERY EFFORT TO OBTAIN PARTS. ALL PARTS WILL BE PLACED ON 400 CONTROL TO WAIVE VIP SURCHARGES. HOWEVER, THE PART WILL BE SHIPPED PREMIUM TRANSPORTATION AT DEALER'S EXPENSE. ALL OTHER ORDER TYPES WILL BE CANCELED AS INCORRECTLY ORDERED WHILE THE 400 CONTROL IS IN PLACE.

LABOR OPERATION NUMBER: J4580

LABOR TIME : .6 HOURS

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.

COPYRIGHT 1990 GENERAL MOTORS CORPORATION. ALL RIGHTS RESERVED.(