Removal Procedure
- Remove the intake manifold cover. Refer to
Intake Manifold Cover Replacement
.
Important: After removing the charged air cooler duct, cover the turbocharger opening with tape in order to prevent entry of objects.
- Loosen the charged air cooler inlet duct connector to turbocharger clamp (1).
Important: Do not use a screwdriver or other tool to pry the hose loose. The hose can be torn or damaged. Loosen the hose by twisting.
- Remove the charged air cooler inlet duct connector (4) from the turbocharger.
- Using a pick or a small flat-bladed screw driver, remove and discard the quick connect fitting clip from the
charged air cooler outlet duct.
- Remove the charged air cooler outlet duct from the intake.
- Reposition the positive crankcase ventilation (PCV) hose clamp.
- Remove the PCV hose from the air inlet pipe.
- Remove the PCV hose from the clip on the top of the turbocharger.
- Remove the left PCV hose/pipe bolt.
- Remove the right PCV hose/pipe bolt.
- Remove the PCV hose/pipe.
Installation Procedure
Notice: Refer to Fastener Notice in the Preface section.
- Install the PCV hose/pipe.
- Install the right PCV hose/pipe bolt.
Tighten
Tighten the bolt to 18 N·m (13 lb ft).
- Install the left PCV hose/pipe bolt.
Tighten
Tighten the bolt to 18 N·m (13 lb ft).
- Install the PCV hose to the air inlet pipe.
- Position the PCV hose clamp.
- Install the PCV hose to the clip on the top of the turbocharger.
- Install a NEW quick connect fitting clip to the charged air cooler duct.
- Install the charged air cooler outlet duct to the intake.
- Remove the tape from the turbocharger openings.
Important: Lubricate the end of the duct prior to installation.
- Install the charged air cooler inlet duct connector (4) to the turbocharger.
- Tighten the charged air cooler inlet duct connector to turbocharger clamp (1).
Tighten
Tighten the clamp to 6 N·m (53 lb in).
- Install the intake manifold cover. Refer to
Intake Manifold Cover Replacement
.