Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- If replacing the water crossover install the following:
1.3. | Water outlet bolts (2) |
Tighten
Tighten the bolts to 30 N·m (22 lb ft).
- Install NEW water crossover gaskets.
- Install the water crossover.
- Install the water crossover bolts.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Install the generator bracket.
- Install the generator bracket stud.
Tighten
Tighten the stud to 20 N·m (15 lb ft).
- Install the generator bracket bolts and nut.
Tighten
Tighten the bolts and nut to 50 N·m (37 lb ft).
- Install the power steering pump. Refer to
Power Steering Pump Replacement
.
- Install the generator. Refer to
Generator Replacement
.
- Install the bypass hose.
- Position the bypass hose clamps at the water crossover and water pump.
- Install the heater inlet hose to the water crossover.
- Position the heater inlet hose clamp at the water crossover.
- Install the inlet hose to the water crossover.
- Position the inlet hose clamp at the water crossover.
- Install the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement - Accessory
.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.