Radiator Replacement 4.3, 4.8, 5.3, and 6.0L
Removal Procedure
- Remove the cooling fan and shroud. Refer to
Cooling Fan and Shroud Replacement
.
- Remove the radiator outlet hose for the 4.3L engine, or the 4.8L, 5.3L and 6.0L engines. Refer to
Radiator Outlet Hose Replacement
.
- Disconnect the engine oil cooler lines from the radiator, If Equipped . Refer to
Engine Oil Cooler Pipe/Hose Quick Connect Fitting
.
- Disconnect the transmission oil cooler lines from the radiator, If Equipped. Refer to
Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
.
- Remove the radiator bolts.
- Remove the radiator.
Installation Procedure
- Install the radiator.
Notice: Refer to Fastener Notice in the Preface section.
- Install the radiator bolts.
Tighten
Tighten the bolts to 25 N·m (18 lb ft).
- Connect the transmission oil cooler lines to the radiator, If Equipped. Refer to
Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
.
- Connect the engine oil cooler lines to the radiator, If Equipped. Refer to
Engine Oil Cooler Pipe/Hose Quick Connect Fitting
.
- Install the radiator outlet hose for the 4.3L engine, or the 4.8L, 5.3L and 6.0L engines. Refer to
Radiator Outlet Hose Replacement
.
- Install the cooling fan and shroud. Refer to
Cooling Fan and Shroud Replacement
.
Radiator Replacement 8.1L
Removal Procedure
- Remove the radiator inlet hose for the 8.1L engine. Refer to
Radiator Inlet Hose Replacement
.
- Remove the radiator outlet hose for the 8.1L engine. Refer to
Radiator Outlet Hose Replacement
.
- Remove the lower fan shroud. Refer to
Engine Coolant Fan Lower Shroud Replacement
.
- Remove the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
.
- Remove the push pin from the air cleaner adapter (2).
- Remove the bolts from the air cleaner adapter (2).
- Remove the air cleaner adapter (2) from the vehicle.
- Reposition the surge tank inlet hose clamp at the radiator.
- Remove the surge tank inlet hose from the radiator.
- Disconnect the engine oil cooler lines from the radiator, if necessary. Refer to
Engine Oil Cooler Pipe/Hose Quick Connect Fitting
.
- Disconnect the transmission oil cooler lines from the radiator, if necessary . Refer to
Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
for the 4L80-E/4L65-E transmission, or
Transmission Fluid Cooler Hose/Pipe Replacement
for the Allison transmission.
- Remove the radiator bolts.
- Remove the radiator.
Installation Procedure
- Install the radiator.
Notice: Refer to Fastener Notice in the Preface section.
- Install the radiator bolts.
Tighten
Tighten the bolts to 25 N·m (18 lb ft).
- Connect the transmission oil cooler lines to the radiator, if necessary . Refer to
Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
for the 4L80-E/4L85-E transmission, or
Transmission Fluid Cooler Hose/Pipe Replacement
for the Allison transmission.
- Connect the engine oil cooler lines to the radiator, if necessary. Refer to
Engine Oil Cooler Pipe/Hose Quick Connect Fitting
.
- Install the surge tank inlet hose to the radiator.
- Reposition the surge tank inlet hose clamp at the radiator.
- Install the air cleaner adapter (2) to the vehicle.
- Install the bolts to the air cleaner adapter (2).
Tighten
Tighten the bolts to 9 N·m (80 lb in).
- Install the push pin to the air cleaner adapter (2).
- Install the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
.
- Install the lower fan shroud. Refer to
Engine Coolant Fan Lower Shroud Replacement
.
- Install the radiator outlet hose for the 8.1L engine. Refer to
Radiator Outlet Hose Replacement
.
- Install the radiator inlet hose for the 8.1L engine. Refer to
Radiator Inlet Hose Replacement
.
Radiator Replacement LLY