Charged Air Cooler Hoses/Pipes Replacement Left
Removal Procedure
- Remove the left wheelhouse panel. Refer to
Wheelhouse Panel Replacement
.
Important: After removing the charged air cooler duct, cover the turbocharger opening with tape in order to prevent entry of objects.
- Loosen the left charged air cooler inlet duct connector to turbocharger clamp (1).
Important: Do not use a screwdriver or other tool to pry the hose loose. The hose can be torn or damaged. Loosen the hose by twisting.
- Remove the left charged air cooler inlet duct connector (4) from the turbocharger.
- Working through the left wheelhouse, loosen the charged
air cooler inlet duct clamp (3) at the charged air cooler.
- Remove the left charged air cooler inlet duct.
Installation Procedure
Important: Do not over tighten the charged air cooler pipe clamps. If the clamp is overtightened, the pipe may become distorted allowing separation of the hose from the pipe. Make sure the charged air cooler pipe/hoses are properly
orientated.
- Working through the left wheelhouse, install the charged air cooler inlet duct.
- Hand tighten the left charged air cooler inlet duct clamp (3) at the charged air cooler.
Important: Do not over tighten the charged air cooler pipe clamps. If the clamp is overtightened, the pipe may become distorted allowing separation of the hose from the pipe. Make sure the charged air cooler pipe/hoses are properly
orientated.
- Install the left charged air cooler outlet duct to the intake.
Notice: Refer to Fastener Notice in the Preface section.
- Tighten the charged air cooler outlet duct to intake hose clamps.
Tighten
Tighten the clamps to 8 N·m (70 lb in).
- Install the left wheelhouse panel. Refer to
Wheelhouse Panel Replacement
.
Charged Air Cooler Hoses/Pipes Replacement Right
Removal Procedure
- Remove the right wheelhouse panel. Refer
to
Wheelhouse Panel Replacement
.
- Using a pick or a small flat-bladed screwdriver, remove and discard the
quick connect fitting clip from the charged air cooler outlet duct.
- Remove the charged air cooler outlet duct from the intake.
- Working through the right wheelhouse, Using
the pick or a small flat-bladed screwdriver, remove and discard the quick connect
fitting clip from the charged air cooler outlet duct.
- Remove the charged air cooler outlet duct from the charged air cooler.
Installation Procedure
- Install NEW quick connect fitting clips
to the charged air cooler.
- Working through the right wheelhouse, install the charged air cooler outlet
duct to the charged air cooler.
- Install the charged air cooler outlet duct
to the intake.
- Install the right wheelhouse panel. Refer to
Wheelhouse Panel Replacement
.