Removal Procedure
- Disconnect the clutch pedal position
switch electrical connector (1).
- Push the clutch pedal in and squeeze the pushrod bushing tabs
in, in order to release the pushrod bushing from the clutch pedal.
- If equipped with a NV 3500 or NV 4500
transmission, disconnect the clutch actuator cylinder to clutch master cylinder
quick connect fitting.
- Remove the clutch master cylinder clip from the brake pressure
module valve pipe.
- If equipped with a ZF S6-650 transmission,
disconnect the clutch actuator cylinder to clutch master cylinder quick connect
fitting.
- Rotate the clutch master
cylinder 45 degrees clockwise to the unlocked position.
- If equipped with a NV 3500 or NV 4500
transmission, remove the clutch master cylinder.
- If equipped with a ZF S6-650 transmission,
remove the clutch master cylinder.
Installation Procedure
- If equipped with a ZF S6-650 transmission,
install the clutch master cylinder.
- If equipped with a NV 3500 or NV 4500
transmission, install the clutch master cylinder.
- Push in and rotate the
clutch master cylinder 45 degrees counterclockwise to the locked position.
- If equipped with a ZF S6-650 transmission,
disconnect the clutch actuator cylinder to clutch master cylinder quick connect
fitting.
- If equipped with a NV 3500 or NV 4500
transmission, disconnect the clutch actuator cylinder to clutch master cylinder
quick connect fitting.
- Install the clutch master cylinder clip to the brake pressure
module valve pipe.
- Apply light pressure to the clutch pedal
to couple the pushrod socket to the clutch pedal.
- Connect the clutch pedal position switch electrical connector
(1).
- Pump the clutch pedal 3 time prior to starting the vehicle to
ensure connection is complete.