GM Service Manual Online
For 1990-2009 cars only

Upper Intake Manifold


    Object Number: 68506  Size: SH
  1. Remove the ignition coil bolt and stud.
  2. Remove the ignition coil.

  3. Object Number: 18299  Size: SH
  4. Remove the throttle body nuts.

  5. Object Number: 18302  Size: SH
  6. Remove the throttle body.

  7. Object Number: 18303  Size: SH
  8. Remove the throttle body gasket.
  9. Remove the throttle body studs, if required.

  10. Object Number: 276413  Size: SH

    Important: Note the position of the EGR valve before removal. It is possible to improperly install the EGR valve 180 degrees from the original position.

  11. Remove the EGR valve bolts.
  12. Notice: The Linear EGR valve is an electrical component. DO NOT soak in any liquid cleaner or solvent because damage may result.

  13. Remove the EGR valve.
  14. Remove the EGR gasket.

  15. Object Number: 351775  Size: SH
  16. Remove the EVAP purge valve bolts.
  17. Remove the EVAP purge valve.

  18. Object Number: 354044  Size: SH
  19. Remove the secondary air injection check valve bracket bolt and bracket, if required (RPO K19 only).

Lower Intake Manifold


    Object Number: 19673  Size: SH
  1. Remove the MAP sensor nut, retainer and the MAP sensor.

  2. Object Number: 19162  Size: SH
  3. Remove the fuel rail bolts and stud.

  4. Object Number: 19164  Size: SH
  5. Remove the fuel rail.

  6. Object Number: 65322  Size: SH
  7. Remove the water inlet housing bolts, housing, and thermostat.
  8. Remove the coolant temperature sensor from the lower intake manifold.