Removal Procedure
Important: Do not raise the engine by the crankshaft balancer to perform this service
procedure. Damage to the crankshaft balancer or the crankshaft may occur.
- Open the hood.
Caution: Before servicing any electrical component, the ignition and start switch must be in the OFF or LOCK position and all electrical loads
must be OFF, unless instructed otherwise in these procedures. If a tool or equipment could easily come in contact with a live exposed electrical terminal, also disconnect the negative battery cable. Failure to follow these precautions may cause personal injury
and/or damage to the vehicle or its components.
- Disconnect
the battery negative cable from the battery. Refer to
Battery Cable
in Engine Electrical.
- Remove the oil level indicator and tube from the engine. Refer
to
Oil Level Indicator and Tube Replacement
.
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Drain the crankcase. Refer to
Engine Oil and Oil Filter Replacement
in Engine Mechanical.
- Remove the starter from the engine block. Refer to
Starter Motor Replacement
in Engine Electrical.
- Remove the flywheel inspection cover if equipped.
- Remove the oil filter and adapter (4WD) if equipped. Refer to
Oil Filter Adapter and Bypass Valve Assembly Replacement
.
- Remove the oil cooler line retainer from the retaining bracket.
Refer to
Engine Oil Cooler Hose/Pipe Replacement
in Engine Cooling.
Important: DO NOT lift the engine by the crankshaft balancer to aid in removing
the oil pan from the engine block. Damage to crankshaft balancer or crankshaft
could occur.
- Remove the transmission from the vehicle.
- Remove the clutch if equipped. Refer to
Clutch Assembly Replacement
in Clutch.
- Remove the flywheel from the crankshaft. Refer to
Engine Flywheel Replacement
.
- Remove the oil pan bolts
from the engine block.
- Remove the oil pan from the vehicle.
- Remove the oil pan gasket from the engine block.
- Remove the oil from the sealing surfaces. Refer to
Engine Block Cleaning and Inspection
.
Installation Procedure
Important: The oil pan gasket is reusable. Replace only if the gasket is damaged.
- Install the oil pan gasket on the oil pan.
- Install the oil pan gasket and oil pan to the engine block.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the oil
pan bolts to the engine block.
Tighten
Tighten the bolts to 25 N·m (18 lb ft).
- Install the clutch assembly to the flywheel. Refer to
Clutch Assembly Replacement
in Clutch.
- Install the flywheel to the crankshaft. Refer to
Engine Flywheel Replacement
in Engine Mechanical.
- Install flywheel inspection cover to the transmission.
- Install the transmission in the vehicle.
- Install the starter to the engine block. Refer to
Starter Motor Replacement
in Engine Electrical.
- Install oil cooler line to the retainers. Refer to
Engine Oil Cooler Hose/Pipe Replacement
in Engine
Cooling.
- Install the oil filter adapter (4WD) to the cylinder block if
equipped. Refer to
Oil Filter Adapter and Bypass Valve Assembly Replacement
.
- Lower the vehicle. Refer to
Lifting and Jacking the Vehicle
in Genreal Information.
- Install the oil level indicator and tube. Refer to
Oil Level Indicator and Tube Replacement
.
- Fill the crankcase with new engine oil. Refer to
Engine Oil and Oil Filter Replacement
.
- Connect the battery negative cables to the battery. Refer to
Battery Cable
in Engine Electrical.
- Close the hood.