Circuit Description
The fuel supply pump draws fuel from the fuel tank and pumps the high pressure fuel to the fuel rail. The quantity of the fuel discharged from the supply pump controls the pressure in the fuel rail. The suction control valve (SCV) in the fuel supply pump effects this control in accordance with the command received from the engine control module (ECM). The fuel pressure of the high pressure side is measured by the fuel rail pressure sensor. If the ECM detects an excessively high fuel rail pressure, this DTC will set.
Conditions for Running the DTC
| • | The ignition is ON. |
| • | The battery voltage is between 10-16 volts. |
| • | The engine is running. |
| • | DTC P0192 and P0193 are not set. |
Conditions for Setting the DTC
| • | The ECM detects that the fuel rail pressure is more than 197 MPa (28,550 psi) for 35 seconds. |
| • | The ECM detects that the fuel rail pressure is more than 230 MPa (33,350 psi) for 1 second. |
Action Taken When the DTC Sets
| • | The ECM illuminates the malfunction indicator lamp (MIL) and Reduced Engine Power indicator lamp, if fitted, when the diagnostic runs and fails. |
| • | The ECM records the operating conditions at the time the diagnostic fails. The ECM stores this information in the Failure Records. |
Condition for Clearing the DTC
| • | A current DTC, Last Test Failed, clears when the diagnostic runs and passes. |
| • | Clear the MIL and the DTC with a scan tool. |
Diagnostic Aids
Important: The Actual Fuel Rail Pressure on the scan tool will only update with the engine running or one time after the key is cycled when the ignition has been turned OFF for longer than 10 seconds.
| • | A sticking SCV may have allowed the fuel pressure to become high enough to set this DTC. |
| • | Normal Actual Fuel Rail Pressure readings on the scan tool with the engine running in Park or Neutral at idle are around 25-35 MPa (3,650-5,050 psi) and around 60-130 MPa (8,700-18,850 psi) in Park or Neutral at wide open throttle (WOT), accelerator pedal full travel. |
| • | A skewed FRP sensor value, shifted to a higher pressure, can set this DTC. The Actual Fuel Rail Pressure on the scan tool should read 0 MPa (0 psi) with the key ON and engine OFF after the engine has stopped running for a minimum of 2 minutes. |
| • | Resistance in the FRP sensor low reference circuit can set this DTC. Ensure that the sensor low reference circuit has no resistance and the connectors are light and free of corrosion. |
Step | Action | Values | Yes | No |
|---|---|---|---|---|
Schematic Reference: Engine Controls Schematics | ||||
1 | Did you perform the Diagnostic System Check - Engine Controls? | -- | Go to Step 2 | |
2 |
Is DTC P0088, P0091, P0092, P0192, P0193, P0201-P0206, P1087, P1088, P1263-P1266, P2011, P2012, or P2921 also set? | -- | Go to Step 3 | |
3 |
Does the Actual Fuel Rail Pressure ever exceed the specified value? | 197 MPa (28,550 psi) | Go to Step 4 | Go to Diagnostic Aids |
4 |
Did you find and correct the condition? | -- | Go to Step 20 | Go to Step 5 |
5 |
Was a condition found? | -- | System OK | Go to Step 6 |
6 |
Is there a change in the engine noise? | -- | Go to Step 8 | Go to Step 7 |
7 | Replace the injector. Refer to Fuel Injector Replacement . Did you complete the replacement? | -- | Go to Step 20 | -- |
8 |
Did the DTC fail this ignition? | -- | Go to Step 9 | Go to Step 20 |
9 |
Is the fuel pressure value at the specified value? | 0 MPa | Go to Step 10 | Go to Step 12 |
10 |
Is the fuel pressure value within the specified range? | 25-40 MPa | Go to Step 13 | Go to Step 11 |
11 |
Was a condition found? | -- | Go to Step 15 | Go to Step 12 |
12 | Inspect the fuel rail pressure sensor. Was a condition found? | -- | Go to Step 15 | Go to Step 19 |
13 |
Did the DTC fail this ignition? | -- | Go to Step 14 | Go to Step 20 |
14 |
Was a condition found? | -- | Go to Step 16 | Go to Step 15 |
15 | Replace the fuel rail assembly. Did you complete the replacement? | -- | Go to Step 20 | -- |
16 |
Did the DTC fail this ignition? | -- | Go to Step 17 | Go to Step 20 |
17 | Replace the supply pump. Refer to Fuel Injection Pump Replacement . Did you complete the replacement? | -- | Go to Step 18 | -- |
18 |
Did the DTC fail this ignition? | -- | Go to Step 19 | Go to Step 20 |
19 |
Important: The new engine control module (ECM) must be programmed. Replace the ECM. Refer to Engine Control Module Replacement/Restore Fuel Rate Data . Did you complete the replacement? | -- | Go to Step 20 | -- |
20 |
Did the DTC fail this ignition? | -- | Go to Step 2 | Go to Step 21 |
21 | Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed? | -- | System OK | |
