Step
| Action
| Value(s)
| Yes
| No
|
1
| Was the Heater Blower Controls System Check performed?
| --
| Go to
Step 2
| Go to
Heater Blower Controls System Check
|
2
| Inspect the HVAC fuse
(fuse 9).
Is the HVAC fuse open?
| --
| Go to
Step 3
| Go to
Step 4
|
3
|
- Locate and repair the short to ground in one or more of the following
circuits:
- Replace the fuse.
Is the repair complete?
| --
| Go to
Heater Blower Controls System Check
| --
|
4
|
- Turn on the heater control mode switch to any position.
- Turn the blower switch to one of the following positions:
- Disconnect the blower motor relay.
- Turn the ignition switch to the RUN position.
- Use a J 39200
Digital Multimeter (DMM) in order to measure the voltage between the blower
motor relay connector cavity 87A and ground.
Does the J 39200
DMM display battery voltage?
| --
| Go to
Step 5
| Go to
Step 12
|
5
| Connect a fused jumper wire between the blower motor relay
cavity 87A and cavity 30.
Does the blower motor operate?
| --
| Go to
Step 6
| Go to
Step 7
|
6
| Replace the blower motor relay. Refer to
Blower Motor Resistor Replacement
.
Is the repair complete?
| --
| Go to
Heater Blower Controls System Check
| --
|
7
|
- Reconnect the blower motor relay.
- Disconnect the blower motor connector.
- Using the J 35616-A
, construct jumper leads in order to connect blower motor terminal A
to connector terminal A.
- Turn the ignition switch to the ON position.
- Turn the blower switch to the HIGH position.
- Use a J 39200
DMM in order to measure the voltage between the blower motor CKT 65
(PPL) cavity A and battery ground.
Does the J 39200
display battery voltage?
| --
| Go to
Step 9
| Go to
Step 8
|
8
| Locate
and repair the open in CKT 65 (PPL) between the blower motor and the
blower motor relay.
Is the repair complete?
| --
| Go to
Heater Blower Controls System Check
| --
|
9
|
- Reconnect the blower motor relay.
- Disconnect the blower motor connector.
- Using the J 35616-A
, construct jumper leads in order to connect blower motor terminal A
to connector terminal A and blower motor terminal B to connector
terminal B.
- Turn the ignition switch to the ON position.
- Turn the blower switch to the HIGH position.
- Use a J 39200
DMM in order to measure the voltage between the blower motor terminal A
(CKT 65) and blower motor terminal B (CKT 850).
Does the J 39200
DMM display battery voltage?
| --
| Go to
Step 10
| Go to
Step 11
|
10
| Replace the blower motor. Refer to
Blower Motor and Fan Replacement
.
Is the repair complete?
| --
| Go to
Heater Blower Controls System Check
| --
|
11
| Locate and repair the open in CKT 850 (BLK) between the blower
motor and G117.
Is the repair complete?
| --
| Go to
Heater Blower Controls System Check
| --
|
12
|
- Use a J 39200
DMM in order to backprobe the heater controller connector C2 cavity C
to ground.
- Measure the voltage.
Does the J 39200
DMM display battery voltage?
| --
| Go to
Step 14
| Go to
Step 13
|
13
| Locate and repair the open in CKT 141 (BLK) between
the heater controller and the IP fuse block.
Is the repair complete?
| --
| Go to
Heater Blower Controls System Check
| --
|
14
|
- Use a J 39200
DMM in order to backprobe the heater controller connector C2 cavity B
to ground.
- Measure the voltage.
Does the J 39200
DMM display battery voltage?
| --
| Go to
Step 15
| Go to
Step 16
|
15
| Locate and repair the open in CKT 64 (BRN) between
the heater controller cavity E connector C4 and cavity B
connector C2 and connector C203, cavity C6.
Is the repair complete?
| --
| Go to
Heater Blower Controls System Check
| --
|
16
| Replace the heater controller. Refer to
Control Assembly Replacement
.
Is the repair complete?
| --
| Go to
Heater Blower Controls System Check
| --
|