Air Conditioning Clutch Coil Installation HT6/HD6/HU6

Tools Required

1. Place the clutch coil assembly (1) on the front head. Position the terminals at the marked location.
2. Place the J 33024 over the internal opening of the clutch coil housing.
3. Align the J 33024 with the compressor front head.
4. Center the J 8433-1 in the counter-sunk center hole of the J 33024 .
5. Install the 2 through bolts and washers through the crossbar slots.
6. Thread the bolts into the J 34992 in order to achieve full fixture thickness.
7. Turn the center forcing screw of the J 8433-1 in order to force the clutch coil onto the front head. Ensure that the clutch coil and the J 33024 remain aligned during installation.



8. When the coil is fully seated on the front head, use a 1/8 inch diameter drift punch (2) in order to stake the front head at 3 places 120 degrees apart (3), in order to ensure that the clutch coil (1) remains in position.



9. Ensure that the stake size is only one-half the area of the punch tip. Ensure that the stake is only approximately 0.28-0.35 mm (0.010-0.015 in) deep.



10. With the compressor mounted to the J 34992 , position the pulley rotor (1) and bearing assembly on the front head.
11. Position the J 33017 and the J 33023-A directly over the inner race of the bearing.
12. Position the J 8433-1 on the J 33023-A .
13. Assemble the 2 through bolts and washers through the puller bar slots.
14. Thread the bolts into the J 34992 . Ensure that the thread of the through bolts engages the full thickness of the J 34992 .
15. Tighten the center screw in the J 8433-1 in order to force the pulley rotor and bearing assembly onto the compressor front head.

If the J 33017 slips off direct in-line contact with the inner race and bearing, perform the following steps:

15.1.

Loosen the J 8433-3 .

15.2.

Realign the installer and the pilot in order to ensure that the J 33017 properly clears the front head.




16. Use the J 6083 in order to install the following components:

•	The pulley rotor (1)

•	The retainer ring (2)

17. Install the clutch plate and hub assembly. Refer to Compressor Clutch Plate/Hub Assembly Install (HT6/HD6) .

Air Conditioning Clutch Coil Installation V7 - Direct Mount

Tools Required

1. Place the clutch coil assembly (1) on the front head with the clutch coil terminal positioned at the mark made during disassembly.
2. Place the J 33024 over the internal opening of the clutch coil housing and align installer with the A/C compressor front head.
3. Install the J 8433-3 into the J 8433 and center the screw in the countersunk center hole of the J 33024 .
4. Install the 4 inch through bolts and washers from the J 42136 tool kit into the J 33025 and attach them to the A/C compressor mounting bosses.
5. Turn the center forcing screw of the J 8433 to press the clutch coil onto the front head until the clutch coil is fully seated.

Make sure the clutch coil and the J 33024 stay in-line with each other while pressing the clutch coil onto the A/C compressor.

6. Install the A/C compressor clutch rotor and bearing assembly. Refer to Clutch Rotor and/or Bearing Install (V7 - Direct Mount) .
7. Install the A/C compressor clutch plate and hub assembly. Refer to A/C compressor Clutch Plate/Hub Assembly Install (V7 - Direct Mount) .
8. Remove the A/C compressor from the J 41790-A .
9. Install the A/C compressor into the vehicle.