Tools Required

Window assemblies are installed from the outside of the body using a self-curing adhesive. Replacing a window assembly installed with urethane adhesive requires either partial or complete replacement of the adhesive. Partial replacement of the adhesive is known as the short method. Complete replacement of the adhesive is known as the extended method.

Window assembly removal is the same for both the short and the installation methods with one exception. Use more care with the short method while cutting out in order to ensure that an even bead of adhesive remains on the window opening in order to serve as a base for the new window assembly.

1. Place protective coverings around the window removal area.



2. Remove the rear window garnish moldings. Refer to Rear Window Garnish Molding Replacement .
3. Remove the body side trim panel (for extended cab pickup only). Refer to Body Side Trim Panel Replacement in Interior Trim.
4. Use the J 24402-A or the J 39032 (or the equivalent) in order to cut out the window. Use the following procedure:

4.1.	Use tape in order to hold the window in place while cutting.

4.2.	Insert the blade between the window and the urethane.

4.3.	Keep the blade against the glass edge and cut the sealant from the window.

1. Apply the glass adhesive. Refer to Windshield Replacement .
2. Perform the following steps in order to install the window to the vehicle:

2.1.	With the aid of an assistant, align the glass with the body sheet metal.

2.2.	Place the glass in the window frame.

2.3.	Apply a light hand pressure to the glass in order to key-out the adhesive and bond the glass to the window frame.

2.4.	Test the window for leaks with a light steady stream of warm or hot water. Do not run a heavy stream of water directly onto the freshly applied adhesive. If you find leaks, work additional adhesive material into the area.

3. Install the body side trim panel (for extended cab pickup only). Refer to Body Side Trim Panel Replacement in Interior Trim.
4. Install the rear window garnish moldings. Refer to Rear Window Garnish Molding Replacement .
5. Ensure that the vehicle remains at normal room temperature for 6 hours in order to complete the proper cure of the adhesive. Partially lower a door window in order to prevent pressure buildup when closing the doors prior to urethane adhesive cure.