Removal Procedure
- Disconnect the battery
negative cable. Refer to
Battery Replacement
in Engine Electrical.
- Remove the fan shroud assembly. Refer to
Fan Shroud Replacement
in Engine Cooling.
- Remove the drive belt. Refer to
Drive Belt Replacement
.
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the steering linkage shield, if equipped. Refer to
Steering Linkage Shield Replacement
in Steering Linkage (Non-Rack and Pinion).
- Remove the front differential carrier shield, if equipped.
- Remove the secondary air injection (AIR) hoses from the AIR pipes.
Refer to
Secondary Air Injection Shutoff Valve Replacement
in Engine Controls.
- Remove the crankshaft balancer bolt.
- Remove the crankshaft
pulley bolts.
- Remove the crankshaft pulley.
Notice: To prevent damage to the end of the crankshaft when using a crankshaft
balancer removal tool install a bolt in the crankshaft. Use a shorter bolt
with the same threads as the crankshaft balancer bolt. This bolt will allow
a place for the tool to push against. The shorter bolt is to keep from going
past the threads in the crankshaft and damaging the crankshaft threads.
- Remove the crankshaft balancer. Refer to Crankshaft Balancer Removal
.
- Clean and inspect all parts. Refer to Crankshaft Balancer Clean and Inspect
.
Installation Procedure
- Install the crankshaft
balancer. Refer to Crankshaft Balancer Installation
.
- Install the crankshaft pulley.
- Loosely install the crankshaft pulley bolts.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the crankshaft
balancer bolt.
Tighten
- Tighten the crankshaft balancer bolt to 95 N·m (70 lb ft).
- Tighten the pulley bolts to 58 N·m (43 lb ft).
- Install the AIR hoses to the AIR pipes, if equipped. Refer to
Secondary Air Injection Shutoff Valve Replacement
in Engine Controls.
- Install the front differential carrier shield, if equipped.
- Install the steering linkage shield, if equipped. Refer to
Steering Linkage Shield Replacement
in Steering Linkage (Non-Rack and Pinion).
- Lower the vehicle.
- Install the drive belt. Refer to
Drive Belt Replacement
.
- Install the fan shroud assembly. Refer to
Fan Shroud Replacement
in Engine Cooling.
- Connect the battery negative cable. Refer to
Battery Replacement
in Engine Electrical.