Exhaust Manifold Replacement Left 4.3L
Removal Procedure
- Remove the air cleaner outlet duct from the throttle body. Refer
to
Air Cleaner Outlet Duct Replacement
in Engine Controls.
- Remove the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
in Engine Controls.
- Disconnect the engine
coolant temperature (ECT) gauge sensor electrical connector.
- Remove the intermediate steering shaft.
- Disconnect the exhaust gas recirculation (EGR) valve inlet pipe
from the exhaust manifold.
- Remove the radiator inlet
hose support bracket and nut.
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Disconnect the exhaust pipe from the exhaust manifold. Refer to
Exhaust Manifold Pipe Replacement
in Engine Exhaust.
- Lower the vehicle to the proper height.
- Remove the front tire to gain access to the rear exhaust manifold
bolts.
Tire and Wheel Removal and Installation
in Tire and Wheels.
- Remove the fender wheelhouse
extension.
- Disconnect the spark plug wires from the spark plugs. Refer to
Spark Plug Wire Harness Replacement
in Engine Electrical.
- Remove the nuts holding
the secondary air injection (AIR) pipe to the exhaust manifold, if equipped.
- Remove the AIR pipe and gasket from the exhaust manifold.
- Remove the exhaust manifold
bolts and the stud.
- Lower the vehicle.
- Remove the exhaust manifold and the spark plug wire shields from
the engine.
- Clean all gasket surfaces. Refer to
Exhaust Manifold Cleaning and Inspection
.
Installation Procedure
- Sub-assemble the spark
plug wire shields, bolts, and NEW gaskets to the exhaust manifold.
The stud installs in the front hole.
- Raise the vehicle to the proper height.
- Install the exhaust manifold to the engine. Refer to Exhaust Manifold Installation (Left)
.
- Connect the spark plug wires to the spark plugs. Refer to
Spark Plug Wire Harness Replacement
in Engine Electrical.
- Install the fender wheelhouse
extension.
- Install the front tire. Refer to
Tire and Wheel Removal and Installation
in Tire and Wheels.
- Install the AIR pipe and
a NEW gasket to the exhaust manifold, if equipped.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the AIR
pipe nuts.
Tighten
Tighten the AIR pipe nuts to 25 N·m (18 lb ft).
- Raise the vehicle.
- Connect the exhaust pipe to the exhaust manifold. Refer to
Exhaust Manifold Pipe Replacement
in Engine Exhaust.
- Lower the vehicle.
- Install the radiator inlet
hose support bracket and nut.
Tighten
Tighten the radiator inlet hose support bracket nut to 36 N·m
(27 lb ft).
- Connect the ECT gauge
sensor electrical connector.
- Connect the EGR valve inlet pipe to the exhaust manifold.
Tighten
Tighten the EGR valve inlet pipe exhaust manifold nut to 30 N·m
(22 lb ft).
- Install the intermediate steering shaft.
- Install the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
in Engine Controls.
- Install the air cleaner outlet duct to the throttle body. Refer
to
Air Cleaner Outlet Duct Replacement
in Engine Controls.
Exhaust Manifold Replacement Right 4.3L
Removal Procedure
- Raise the vehicle. Refer
to
Lifting and Jacking the Vehicle
in General
Information.
- Disconnect the exhaust pipe from the exhaust manifold. Refer to
Exhaust Manifold Pipe Replacement
in Engine Exhaust.
- Lower the vehicle.
- Remove the bolt for the oil level indicator tube.
- Disconnect the spark plug wires from the spark plugs. Refer to
Spark Plug Wire Harness Replacement
in Engine Electrical.
- Remove the nuts holding the secondary air injection (AIR) pipes
to the exhaust manifold, if equipped.
- Remove the AIR pipe and gasket.
- Remove the exhaust manifold bolts.
- Remove the exhaust manifold and the spark plug wire shields from
the engine.
- Clean all gasket surfaces. Refer to
Exhaust Manifold Cleaning and Inspection
.
Installation Procedure
- Sub-assemble the spark plug wire shields, bolts, and NEW gaskets to
the exhaust manifold.
- Install the exhaust manifold to the engine. Refer to Exhaust Manifold Installation (Right)
.
- Connect the spark plug wires to the spark plugs. Refer to
Spark Plug Wire Harness Replacement
in Engine Electrical.
- Install the AIR pipe and
a NEW gasket to the exhaust manifold, if equipped.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the AIR
pipe nuts.
Tighten
Tighten the AIR nuts to 25 N·m (18 lb ft).
- Raise the vehicle.
- Connect the exhaust pipe to the exhaust manifold. Refer to
Exhaust Manifold Pipe Replacement
in Engine Exhaust.
- Lower the vehicle.
- Install the bolt for the oil level indicator tube.
Tighten
Tighten the oil level indicator tube bolt to 12 N·m (106 lb in).