Air Conditioning Compressor Hose Replacement 2.2L
Tools Required
J 39400-A Halogen
Leak Detector
Removal Procedure
- Recover the refrigerant from the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Remove the compressor
hose assembly bolt (2) and the washer (1).
- Remove the compressor hose assembly from the compressor.
- Remove the sealing washers.
- Remove the compressor
hose assembly from the accumulator.
- Remove the O-ring seal.
- Remove the air intake resonator.
- Remove the compressor
hose assembly from the condenser.
- Remove the O-ring seal.
- Remove the compressor
hose assembly from the evaporator.
- Cap or plug all of the open connections.
Installation Procedure
- Remove the caps or plugs
from the open connections.
- Install the compressor hose assembly to the evaporator.
- Install the air intake resonator.
- Install a new O-ring seal. Refer to
O-Ring Replacement
.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the compressor hose assembly to the condenser.
Tighten
Tighten the hose to 28 N·m (21 lb ft).
- Install a new O-ring seal. Refer to
O-Ring Replacement
.
- Install the compressor
hose assembly to the accumulator.
Tighten
Tighten the hose to 48 N·m (35 lb ft).
- Install the sealing washers. Refer to
Compressor Sealing Washers Replacement
.
- Install the compressor
hose assembly to the compressor.
- Install the compressor hose assembly washer (1) and the bolt (2).
Tighten
Tighten the bolt to 33 N·m (24 lb ft).
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Leak test the fittings of the components using the J 39400-A
.
Air Conditioning Compressor Hose Replacement 4.3L
Tools Required
J 39400-A Halogen
Leak Detector
Removal Procedure
- Recover the refrigerant from the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Remove the compressor
hose assembly bolt (1) and the washer (2).
- Remove the compressor hose assembly from the compressor.
- Remove the sealing washers.
- Remove the compressor
hose assembly from the accumulator.
- Remove the O-ring seal and discard.
- Remove the lower radiator hose.
- Remove the compressor
hose assembly from the condenser.
- Remove the O-ring seal and discard.
Installation Procedure
- Install a new O-ring seal. Refer to
O-Ring Replacement
in Heating, Ventilation and Air Conitioning.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the compressor hose assembly to the condenser.
Tighten
Tighten the hose to 28 N·m (21 lb ft).
- Install the lower radiator hose.
- Install a new O-ring seal. Refer to
O-Ring Replacement
in Heating,Ventilation and Air Conitioning.
- Install the compressor
hose assembly to the accumulator.
Tighten
Tighten the hose to 48 N·m (35 lb ft).
- Install the sealing washers. Refer to
Compressor Sealing Washers Replacement
.
- Install the compressor
hose assembly to the compressor.
- Install the compressor hose assembly washer (2) and the
bolt (1).
Tighten
Tighten the bolt to 33 N·m (24 lb ft).
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Leak test the fittings components using the J 39400-A
.