GEAR RATTLE/KNOCK 2ND GEAR INSTALL TORSION SPRING

SUBJECT: GEAR RATTLE OR KNOCK IN SECOND GEAR MODELS: 1982-82 S/T TRUCKS EQUIPPED WITH BORG WARNER 4-SPEED MANUAL TRANSMISSIONS (RPO M77) SOME 1982-83 S/T TRUCKS EQUIPPED WITH BORG WARNER 4-SPEED MANUAL TRANSMISSIONS MAY EXHIBIT A "KNOCK" OR "RATTLE"NOISE WHILE IN 2ND GEAR AND ACCELERATING. THIS CONDITION MAY BE CAUSED BY THE TRANSMIS- SION'S REVERSE IDLER TEETH CONTACTING THE MAIN SHAFT REVERSE GEAR TEETH. VEHICLES WITH THIS CONDITION CAN BE CORRECTED BY ADDING A TORSION SPRING, P/N 14079331, TO THE TRANSMISSION'S REVERSE RELAY LEVER FOLLOWING THE RECOMMENDED PROCEDURE: 1. FOLLOWING INSTRUCTIONS OUTLINED IN GMC SERVICE MANUAL X-8229, SECTION 7B 1, OR X-8329 S/T TRUCK 77M (4 SPD.) MANUAL TRANSMIS- SION, REMOVE, DRAIN, AND DISASSEMBLY TRANSMISSION TO EXTENT OF RE- MOVING CLIP THAT RETAINS REVERSE RELAY LEVER TO REVERSE LEVER PIVOT PIN. 2. HOLDING REVERSE RELAY LEVER IN POSITION, UNSCREW PIVOT PIN AND REMOVE FROM CASE. 3. INSTALL TORSION SPRING, P/N 14079331, BETWEEN CASE AND LEVER IN ORIENTATION SHOWN IN FIGURE 1 WITH SPRING'S LONG TANG POSITIONED IN FRONT OF WEB OF CASE. NOTICE: THE VIEW SHOWN IN FIGURE 1 HAS VARIOUS COMPONENTS (INCLUDING REVERSE RELAY LEVER) REMOVED TO BETTER ILLUSTRATE HOW THE SPRING IS TO BE MOUNTED AND LOCATED IN UNIT. 4. APPLY NON-HARDENING SEALER TO THREADS OF PIVOT PIN AND INSTALL PIN THROUGH CASE, TORSION SPRING, AND REVERSE RELAY LEVER AND TORQUE TO 35-50 FT. LBS. 5. INSTALL CLIP THAT RETAINS REVERSE RELAY LEVER (AND SPRING) TO PIVOT PIN AS SHOWN IN FIGURE 2. 6. USING A SUITABLE TOOL OR HOOK FASHIONED SIMILAR TO THE ONE SHOWN IN FIGURE 3, PULL BENT TANG OF TORSION SPRING BEHIND LEVER AND HOOK END OF SPRING OVER LEVER AS SHOWN. 7. FOLLOWING INSTRUCTIONS OUTLINED IN GMC SERVICE MANUAL X-8229 OR X-8329, REASSEMBLE, FILL WITH LUBRICANT, AND INSTALL TRANSMISSION. IF NECESSARY, ADJUST CLUTCH AS REQUIRED. THE TORSION SPRING WAS EFFECTIVE IN PRODUCTION TRANSMISSION AT BORG WARNER WITH THE FOLLOWING MODEL AND SERIAL NUMBERS: MODEL SERIAL NO. MODEL SERIAL NO. 13-51-000-005 10463 13-53-000-007 10133 13-53-000-001 63503 13-53-000-008 10616 13-53-000-003 22217 (SEE ILLUSTRATION)

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