BRAKE FEEL (NEW BRAKE ASSEMBLY AND NEW VACUUM BOOSTER P/N)

MODELS: 1985-88 M VANS WITH POWER BRAKES

A new brake pedal assembly and booster has been released to change the feel of the brakes on M Vans equipped with power brakes. This new assembly and booster increases the pedal height and gives the impression of a firmer pedal by altering driver ergonomics. All vehicles built with power brakes after the following breakpoints are manufactured with this new pedal assembly and recalibrated brake boosten

Model Year Plant VIN ---------- ----- --- 1988 Baltimore JB520855

SERVICE PROCEDURES:

Follow the removal and installation procedures for Brake Pedal Replacement in the 1988 Light Duty Truck Safari Models Service Manual X-8830.

1. Remove the brake pedal assembly as per the instructions in the Service Manual.

2. Remove the vacuum booster assembly as per he instructions in the Service Manual.

3. The master cylinder can be unbolted and moved out of the way without disconnecting the brake lines or totally removing the master cylinder.

4. Inspect the following parts for wear and replace as necessary:

a. bushing - pivot shaft (Figure 1-2) b. retainer - pivot shaft (Figure 1-1) c. retainer - booster push rod (Figure 1-9) d. gasket - booster mounting (Figure 2-2)

5. Discard the following parts:

a. old brake pedal (Figure 1-4) b. old vacuum booster (Figure 2-3) c. old actuator (not pictured)

Note: A separate stop lamp actuator bracket is not supplied for this service procedure as this bracket is now an integral part brake pedal assembly.

6. Install new brake vacuum booster per Service Manual instructions.

7. Bolt master cylinder to new brake vacuum booster.

8. Install new brake pedal assembly per Service Manual instructions.

9. Adjust the stop lamp switch per Service Manual instructions.

Note: Always ensure that the brake system is operational after performing brake work before retuming the vehicle to the customer.

PARTS INFORMATION

Quantity

15617145 Pedal and lever package 1 18012882 Booster ASM-Power brake 1 15598962 Bushing-Pivot shaft 2 15598965 Retainer-Pivot Shaft 1 1244707 Retainer-Booster push rod 1 9791640 Gasket-Booster Mounting i

Note: The new booster assembly can be identified the assembly code "LM" on the part.

All parts are currently available from GMSPO.

WARRANTY INFORMATION

Labor Operation Description Time --------------- ----------- ---- H1200 BoosterAssemblyReplace 0.6Hr. H2640 Brake Pedal Replace 1.4Hrs.

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.