- Rotate the stub shaft
(3) back and forth to drain the power steering fluid.
- Loosen the adjuster lock nut (4).
- Turn the pitman shaft adjuster screw (1) counterclockwise until
the screw is fully extended.
- Turn the pitman shaft adjuster screw (1) clockwise 1 full turn.
- Rotate the stub shaft (3) from stop to stop using a 12-point socket
while counting the number of turns.
- Starting at either stop, turn the stub shaft (3) back half of
the total number of turns. This is the center of the gear.
- Make sure that the gear
is centered by checking the following items:
• | The flat on the stub shaft (3) faces upward. |
• | The flat on the stub shaft (3) is parallel with the side cover
(2). |
- Align the master spline (5) on the pitman shaft (4) with the adjuster
screw (1).
- Place a torque wrench
on the stub shaft (2) with the handle in the vertical position.
- Rotate the stub shaft (2) 45 degrees from each side of the center
of the stub shaft. The stub shaft (2) must rotate smoothly.
- Record the worm bearing preload measured on or near the center
(1). The recorded bearing preload must be 0.7-1.7 N·m (6-15 lb in)
with the worm and the ball nut installed. If the torque is outside of this
range, readjust or repair the steering gear assembly as required.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- To obtain the correct
preload torque, adjust the over-center torque by turning the pitman shaft
adjuster screw clockwise.
- Add 0.7-1.1 N·m (6-10 lb in)
torque to the previously measured worm bearing preload torque.
Tighten
Tighten the adjuster lock nut to 49 N·m (36 lb ft).
Prevent the adjuster screw from turning while tightening the adjuster lock
nut.