Disassembly Procedure
- Remove the thrust support
assembly. Refer to
Steering Gear Worm Gear Adjuster Seal and Stub Shaft Bearing Replacement
.
- Remove the stub shaft (1) and the valve assembly (2) from the
thrust support assembly.
- If necessary, remove the stub shaft (1) from the valve assembly
(2) in the following manner:
3.1. | Tap the stub shaft (1) lightly on a wood block in order to loosen
the shaft cap. |
3.2. | Pull the shaft cap and the valve spool out from valve body (2)
6 mm (¼ inch). |
3.3. | Disengage the stub shaft pin (3) from the hole in the valve spool
(4). |
- If the valve assembly
needs repair, disassemble the valve in the following manner:
4.1. | Simultaneously pull and rotate the valve spool (5) from the valve
body (1). |
4.2. | Remove the valve spool O-ring seal (4). |
4.3. | Alternately remove the valve body teflon rings (2) and the O-ring
seals (3). |
Assembly Procedure
- If disassembled, reassemble
the valve assembly in the following manner:
1.1. | Install the valve spool O-ring seal (4) to the valve spool (5). |
1.2. | Lubricate the valve spool (5) and O-ring seal (4) with power steering
fluid. |
1.3. | Simultaneously push and rotate the valve spool (5) into the valve
body (1) until the hole in the valve spool for the stub shaft pin
is accessible from the opposite end of the valve body (1). |
- If necessary, install
the stub shaft to the valve spool in the following manner:
2.1. | Insert the stub shaft (3) into the valve spool. |
2.3. | The notch in the stub shaft cap (1) must fully engage the valve
body pin (2). Seat the stub shaft cap against the valve body shoulder. |
2.4. | Alternately install the O-ring seals and the teflon rings to the
valve body. |
2.5. | Lubricate the O-ring seals and the teflon rings with power steering
fluid. |
- Install the stub shaft
(7) and valve assembly (6) to the worm shaft (5). Ensure the pin fits in
the worm shaft to the slot in the valve assembly.
- Install the thrust support assembly. Refer to
Steering Gear Worm Gear Adjuster Seal and Stub Shaft Bearing Replacement
.
- Adjust the worm thrust bearing preload. Refer to
Steering Gear Worm Gear Thrust Bearing Preload Adjustment - Off Vehicle
.
- Adjust the pitman shaft over center preload. Refer to
Steering Gear Pitman Shaft Over-Center Preload Adjustment - Off Vehicle
.