GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Important: Valve rocker arm cover gaskets are reusable.

Right Side

  1. Disconnect the battery cable. Refer to

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

    in General Information.
  2. Remove the engine cover. Refer to Interior Trim.
  3. Remove the air cleaner assembly.
  4. Remove the spark plug wires. Refer to Spark Plug Wires Replacement in Engine Electrical.
  5. Remove the vent tube at the valve rocker arm cover.
  6. Remove the throttle body unit. Refer to Throttle Body Replacement in Engine Controls.
  7. Remove the throttle body studs from the upper intake manifold. Refer to Intake Manifold Replacement .

  8. Object Number: 64534  Size: SH
  9. Remove the valve rocker arm cover bolts.
  10. Remove the valve rocker arm cover.
  11. Remove the valve rocker arm cover gasket.
  12. Inspect the valve rocker arm cover, valve rocker arm cover gasket, and sealing surfaces for distortion and damage. Replace if necessary.

Left Side

  1. Disconnect the battery cable. Refer to

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

    in General Information.
  2. Remove the PCV valve and the tube.
  3. Remove the EGR inlet tube.
  4. Remove the spark plug wires. Refer to Spark Plug Wires Replacement in Engine Electrical.

  5. Object Number: 64534  Size: SH
  6. Remove the valve rocker arm cover bolts.
  7. Remove the valve rocker arm cover.
  8. Remove the valve rocker arm cover gasket.
  9. Inspect the valve rocker arm cover, valve rocker arm cover gasket, and sealing surfaces for distortion and damage. Replace if necessary.

Installation Procedure

Right Side


    Object Number: 64534  Size: SH
  1. Install the valve rocker arm cover.
  2. Install the valve rocker arm cover bolts.
  3. Tighten
    Tighten the valve rocker arm cover bolts to 8 N·m (72 lb in).

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the throttle body studs to the upper intake manifold.
  5. Tighten
    Tighten the studs to 12 N·m (108 lb in).

  6. Install the throttle body unit. Refer to Throttle Body Replacement Engine Controls.
  7. Install the vent tube to the valve rocker arm cover.
  8. Connect the spark plug wires.
  9. Install the air cleaner assembly.
  10. Connect the negative battery cable.

Left Side


    Object Number: 64534  Size: SH
  1. Install the valve rocker arm cover.
  2. Install the valve rocker arm cover bolts.
  3. Tighten
    Tighten the valve rocker arm cover bolts to 8 N·m (72 lb in).

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the spark plug wires. Refer to Spark Plug Wires Replacement in Engine Electrical.
  5. Install the EGR inlet tube.
  6. Install the PCV valve and the tube.
  7. Install the engine cover. Refer to Interior Trim.
  8. Connect the negative battery cable.