Generator Assembly Bench Check CS-130
This test requires both a fully charged battery and a generator
test stand to operate the generator.
- Make connections as shown, except leave the carbon pile turned off.
The ground polarity of the generator and battery must be the same. The battery
must be fully charged. Use a 30-500 ohm resistor between the
battery and the L terminal.
- Slowly increase the generator speed and observe the voltage.
- If the voltage is uncontrolled and increases above 16 volts,
the rotor field is shorted, the regulator is not working properly, or both.
A shorted rotor field coil can cause repeat regulator failure.
- If the voltage is below 16 volts, increase speed and turn
on and adjust the carbon pile to obtain maximum amperage output. Maintain
the voltage above 13 volts.
- If the output is with 15 amperes of the rated output, the
generator is good.
- If the output is not within 15 amperes of the rated output,
replace the generator.
Generator Assembly Bench Check CS-144
Tools Required
J 39200 Digital Multimeter
Important: Perform the following inspection in order to verify operation of a repaired
CS-144 generator:
- Mount the generator in a test stand. Ensure that the test stand is capable
of driving a generator at 6500 RPM.
- Make the connections as
shown.
Important: Ensure that the batter is fully charged when making this test.
Run the engine at 2500 RPM and at ambient temperature.
- Slowly increase the generator speed and observe the voltage using J 39200
.
- If the voltage is uncontrolled and increases above 16 Volts,
repair or replace the generator.
- If the voltage is below 16 Volts, perform the following
steps:
• | Increase the generator speed. |
• | Connect the carbon pile. |
• | Adjust the carbon pile in order to obtain maximum amperage output. |
• | Maintain 13 Volts or more. |
- Use and ammeter in order to check the amperage.
• | If the output is within 15 Amps of rated output, the generator
is good. |
• | If the output is not within 15 Amps of rated output, then
repair or replace the generator. |