Starter
- Visually inspect the hydrometer (built into Battery).
• | Green eye -- Battery is charged. |
• | Dark eye -- Charge and Load Test Battery. If the Battery
passes the Load Test refer to System Diagnosis. |
• | Clear or light yellow eye -- Battery electrolyte is low.
Replace the battery. |
- Check that Starter Solenoid terminals S and B and Battery connections
are clean and tight.
- Check the condition of IGN- A fuse and Crank fuse-
8. If the fuse is open, locate and repair the source of overload and replace
the fuse.
- Check that Grounds G100, G103, G110 and G300 are clean and tight.
• | Check for a broken (or partially broken) wire inside of the insulation
which could cause system malfunction but prove good in a Continuity/Voltage
check with a system disconnected. These circuits may be intermittent or resistive
when loaded, and if possible, should be checked by monitoring for a Voltage
drop with the system operational (under load). |
• | Check for proper installation of aftermarket electronic equipment
which may affect the integrity of other systems. |
Charging System
- Visually inspect the hydrometer (built into the battery).
• | Green eye -- Battery is charged. |
• | Dark eye -- Charge and Load Test Battery. If the battery
passes the load test, refer to System Diagnosis. |
• | Clear or light yellow eye -- Battery electrolyte is low,
replace the battery. |
- Check Gauges fuse 4 for an open. If the fuse is open, locate and
repair the source of overload and replace the fuse.
- Check that the generator(s) connector and generator(s) BAT terminal
are both clean and tight.
- Check that the battery connections are clean and tight.
- Check the generator belt. Adjust as required.
- Check fusible links for an open. If the link is open, locate and
repair the source of overload and replace the link.
- Check the condition of the
- Check that Grounds G100, G103, G110 and G300 are clean and tight.
• | Check for a broken (or partially broken) wire inside of the insulation
which could cause system malfunction but prove Good in a Continuity/Voltage
check with a system disconnected. These circuits may be intermittent or resistive
when loaded, and if possible, should be checked by monitoring
for a voltage drop with the system operational (under load). |
• | Check for proper installation of aftermarket electronic equipment
which may affect the integrity of other systems. |
System Diagnosis
The following tests are designed for engines and batteries at normal
operating temperatures and assumes that there are no engine conditions which
would cause a no-start symptom. The battery must be in a charged state
with surface charge removed before doing diagnosis. To use the tests under
other conditions could result in misdiagnosis. Ensure that no Diagnostic Trouble
Codes are stored in the Powertrain Control Module or the Vehicle Control Module
which may lead to misdiagnosis.