GM Service Manual Online
For 1990-2009 cars only

Refer to

Fuel Pump Controls


Object Number: 44662  Size: FS
Engine Controls Components
Information Sensors 4.3L, 5.0L
Fuel Injector Controls
Ignition Controls
OBD II Symbol Description Notice

Circuit Description

When the ignition switch is turned ON, the VCM energizes the fuel pump relay which powers the in-tank fuel pump ON. The in-tank fuel pump remains ON as long as the engine is cranking or running and the VCM is receiving the distributor reference pulses. If there are no reference pulses, the VCM shuts the fuel pump OFF within 2 seconds after the ignition was turned ON or if the engine stops. The VCM will also turn ON the fuel pump for 2 seconds when the ignition is turned to the OFF position.

Should the fuel pump relay or the 12 volt relay drive from the VCM fail, the fuel pump receives a supply current through the oil pressure switch backup circuit.

Diagnostic Aids

If no trouble is found in the fuel pump circuit or the ignition system and the cause of an Engine Cranks But Will Not Run has not been found, check for the following conditions:

    • Fouled spark plugs
    • An EGR valve stuck open
    • Low fuel pressure. Refer to Fuel System Diagnosis .
    • Water or foreign material in the fuel system
    • A grounded Ignition Control (IC) signal circuit may cause a No Start or a Start then Stall condition
    • Basic engine problem

The VCM has integrated IC circuits that are fault protected; therefore, if a circuit has failed, the integrated IC may not be damaged. If that is the case, the IC will keep the circuit open until the fault in the circuit has been corrected.

When the fault has been corrected, reinstall the VCM and check the circuit. Replace the VCM only if the circuit is still inoperative.

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. This step checks for the correct operation of the fuel pump system. When the ignition is turned ON, the fuel pump should operate for about 2 seconds and then turn OFF. if no ignition reference pulses are detected by the VCM.

  2. This step checks the operation of the fuel pump by applying a fused 12 volts directly to the fuel pump. At this point, the problem is isolated as a pump or a control circuit problem.

  3. This step will determine if the VCM is able to control the fuel pump relay.

  4. This step will detect a problem in the Fuel Pump Relay control circuit.

  5. This step checks for battery voltage to the Fuel Pump Relay. No voltage could be the result of an open battery circuit or a blown VCM B fuse. If the VCM B fuse is blown, the scan tool may not communicate with the vehicle.

  6. The oil pressure switch serves as a backup for the fuel pump relay in order to help prevent a No Start situation. If the fuel pump relay was found to be inoperative, test the oil pressure switch circuit in order to determine why the switch did not operate the fuel pump.

Step

Action

Value(s)

Yes

No

1

Important:  Before clearing DTCs, use the scan tool in order to record freeze frame and the failure records for reference because the Clear Info function will lose the data.

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Turn off the ignition for 10 seconds.
  2. Turn ON the ignition.

Does the fuel pump operate for 2 seconds?

--

Go to Engine Cranks but Does Not Run

Go to Step 3

3

Apply a 12 volt fused jumper to the fuel pump test terminal.

Does the fuel pump operate?

--

Go to Step 4

Go to Step 11

4

  1. Remove the 12 volt jumper from the test terminal.
  2. Connect a scan tool to the DLC.
  3. Turn ON the ignition.
  4. Select the Fuel Pump Control on the scan tool.
  5. Cycle the fuel pump on and off.

Does the fuel pump operate?

--

Go to Intermittents in Diagnostic Aids

Go to Step 5

5

  1. Turn the ignition OFF.
  2. Disconnect the Fuel Pump Relay.
  3. Turn ON the ignition but leave the engine OFF.
  4. Command the fuel pump ON while probing the fuel pump relay control circuit at the fuel pump relay harness connector with a test light to ground.

Is the test light ON?

--

Go to Step 6

Go to Step 13

6

Connect a test light between the fuel pump relay battery feed circuit harness connector and a ground.

Is the test light ON?

--

Go to Step 7

Go to Step 14

7

Connect a test lamp between the fuel pump relay battery feed circuit harness terminal and the fuel pump relay ground circuit harness terminal.

Is the test lamp ON?

--

Go to Step 8

Go to Step 15

8

Replace the Fuel Pump Relay.

Refer toFuel Pump Relay Replacement

Important: If the original complaint was engine cranks but will not run, go to step 9.

Is action complete?

--

Go to Step 25

Go to Step 9

9

  1. Start the engine and idle until the engine reaches the normal operating temperature.
  2. The oil pressure should be within the normal operating range.
  3. Disconnect the fuel pump relay.

Does the engine continue to run?

--

Go to Step 25

Go to Step 10

10

  1. Disconnect the oil pressure switch connector.
  2. Using a DVM,J 39200 check the resistance between the oil pressure switch harness terminal D and the fuel pump feed circuit at the fuel pump relay connector.

Is the resistance within the specified value?

0ohms

Go to Step 16

Go to Step 19

11

  1. Disconnect the fuel pump harness connector at the fuel tank.
  2. Connect a 12 volt fused jumper to the fuel pump test terminal.
  3. Probe the fuel pump feed circuit with a test light connected to ground.

Is the test light ON?

--

Go to Step 12

Go to Step 19

12

Probe the fuel pump feed circuit with a test lamp to the fuel pump ground terminal (vehicle side) of the chassis harness fuel pump connector.

Is the test light ON?

--

Go to Step 18

Go to Step 20

13

  1. Check for a faulty connection at the VCM fuel pump relay control circuit.
  2. Check for an open or short to ground in the harness between the fuel pump relay control connector terminal and the fuel pump relay control circuit.

Was a problem found?

--

Go to Step 24

Go to Step 23

14

Repair the open in the battery feed circuit to the fuel pump relay harness connector terminal. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 25

--

15

Repair the open in the fuel pump relay ground circuit. Refer to Wiring Repairs in Engine Electrical.

Is the action compete?

--

Go to Step 25

--

16

Check the fuel pump/oil pressure switch harness connector terminals for a faulty connection.

Was a problem found?

--

Go to Step 22

Go to Step 17

17

Replace the fuel pump oil pressure switch. Refer to Fuel Pump Oil Pressure Switch (4.3L, 5.0L, 5.7L) for the 4.3L.

Is the action complete?

--

Go to Step 25

--

18

Replace the fuel pump. Refer to Fuel Sender Assembly Replacement (2nd design) .

Is the action complete?

--

Go to Step 25

--

19

Repair the open in the fuel pump feed circuit. Refer to Wiring Repairs in Engine Electrical.

Is action complete?

--

Go to Step 25

--

20

Repair the open in the fuel pump harness ground circuit. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 25

--

21

Repair the open in the fuel pump ground circuit. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 25

--

22

Repair the connection as necessary. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 25

--

23

Replace the VCM.

Important:  If the VCM is faulty, program the new VCM. Refer to VCM Replacement/Programming (With KS Calibration PROM) .

Is the action complete?

--

Go to Step 25

--

24

Repair the open or short to ground in the fuel pump relay control circuit.

Is action complete?

--

Go to Step 25

--

25

  1. Using the scan tool, select the DTC and the Clear Info.
  2. Attempt to start the engine.

Does the engine start and continue to run?

--

Go to Step 26

Go to Step 2

26

  1. Allow the engine to idle until the engine reaches the normal operating temperature.
  2. Select the DTC Failed This Ign.

Are any DTCs displayed?

--

Go to The Applicable DTC Table

Go to Step 27

27

Using the scan tool, select the Capture Info and the Review Info.

Are any DTCs displayed that have not been diagnosed?

--

Go to The Applicable DTC Table

System OK