Tools Required
• | J 21362-1 Direct
Clutch Piston and Inner Seal Protector |
• | J 38732-1 Direct
Clutch Piston and Outer Seal Protector |
• | J 38695 Direct
Clutch Spiral Retaining Ring Installer |
- Install the direct clutch
intermediate seal (622) onto the direct clutch housing (623) with the seal
lip facing upward.
- Lubricate the direct clutch
piston seal (619) with DEXRON® III transmission fluid.
- Install the J 21362-1
and the J 38732-1
onto the direct clutch housing (623). Lubricate the tools with DEXRON® III
transmission fluid.
- Install the direct clutch piston (619) into the direct clutch
housing (623) using a rotating movement until the direct clutch piston (619)
is seated.
- Install the direct clutch
spring and retainer assembly (607).
- Install the J 23327
and the J 25018-A
onto
the direct clutch housing (623).
- Compress the direct clutch spring and retainer assembly (607).
- Install the direct clutch spring retainer ring (608).
- Remove the tools.
- Dip all of the direct
clutch plates in DEXRON® III transmission fluid.
- Install the direct clutch apply plate (wave) (609).
- Install the direct clutch plates (611, 618). Alternate the clutch
plates, starting with the steel plate first (5 steel, 5 composite).
- Install the direct clutch backing plate (617).
- Install the direct clutch backing plate retaining ring (616).
- Turn the direct clutch
housing (623) over.
- Assemble the intermediate clutch sprag assembly (624) and races
into the intermediate sprag clutch outer race (625).
- Install the intermediate sprag clutch outer race (625) with the
grooved side facing up:
• | Use a clockwise rotating motion to ease assembly |
• | The direct clutch housing should not rotate counterclockwise |
- Assemble the intermediate sprag clutch retainer (626).
- Insert the intermediate
sprag clutch retainer retaining ring (627) onto the direct clutch housing
hub (623).
- Use the J 38695
in order to complete the installation of the intermediate sprag clutch retainer
retaining ring. Rotate the J 38695
counterclockwise while pressing down.