Removal Procedure
Tools Required
- Remove the engine cover
from the vehicle. Refer to
Engine Cover Replacement
in Body and Accessories.
- Disconnect the battery negative cables from the batteries.
- Remove the valve rocker arm covers from the cylinder head. Refer
to
Valve Rocker Arm Cover Replacement
.
- Remove the valve rocker arm shaft with the valve rocker arms.
Mark the assemblies so these can be returned to the original locations. Refer
to
Valve Rocker Arm, Shaft, and Push Rod Replacement
.
- Remove the glow plugs from the cylinders being serviced.
Important: Rotate the cylinder to be service to the bottom of the stroke. This
is to ensure that the engine does not rotate when the compressed air is applied
to the cylinder being serviced.
- Install the J 26999-10
or the J 26999-30
into
the glow plug hole.
- Apply compressed air to hold the valves in place. If the compressed
air is released, the valves can drop into the cylinder.
- Use the J 38606
in order to compress the valve spring. If the spring will not compress, tap
on the tool lightly with a mallet in order to loosen the cap or rotator
from the valve keys.
- Remove the valve keys
from the valve stem.
- Carefully release the
valve spring tension.
- Remove the cap or the rotator, the shield, and the valve spring
with the damper.
- Remove the valve stem oil seals.
Installation Procedure
Notice: Air pressure should remain applied to the cylinder for installation.
- Apply a small amount of clean engine oil to the valve stem.
- Install the new valve stem oil seals.
- Install the valve spring with the damper, the shield, and the
cap or the rotator.
- Install the valve keys to the valve stem.
• | Install the valve keys. Use grease in order to hold the valve
keys in place. |
• | Carefully release the valve spring pressure. Make sure the valve
keys stay in place. |
- Install the glow plugs
to the cylinders being serviced.
- Install the valve rocker arm shaft with the valve rocker arms.
Refer to
Valve Rocker Arm, Shaft, and Push Rod Replacement
.
- Install the valve rocker arm covers to the cylinder head. Refer
to
Valve Rocker Arm Cover Replacement
.
- Install the engine cover to the vehicle. Refer to
Engine Cover Replacement
in Body and Accessories.
- Connect the battery negatives cables to the batteries.