Removal Procedure
- Place a drain pan below the steering gear.
- Disconnect the hoses from the steering gear.
Raise up the hoses in order to prevent oil drainage.
- Cap the ends of the hoses and the gear fittings in order to prevent
the entrance of dirt.
- Mark the Intermediate shaft to steering gear alignment before
removal.
- Disconnect the intermediate shaft. Refer to Intermediate Steering Shaft Replacement
in Steering
Wheel and Column - Standard and Steering Wheel and Column - Tilt.
- Remove the pitman arm. Refer to
Pitman Arm Replacement
in Steering Linkage (Non-Rack and Pinion).
- Remove the steering gear frame bolts (3)
and the steering gear (1).
Installation Procedure
- Place the steering gear (1) in position.
- Align the marks made during the removal in order to guide the
stub shaft into the cardan joint.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the steering
gear-to-frame bolts (3).
Tighten
Tighten the bolts to 135 N·m (98 lb ft).
- Connect the intermediate shaft. Refer to Intermediate Steering Shaft Replacement
in Steering
Wheel and Column - Standard and Steering Wheel and Column - Tilt.
- Install the pitman arm. Refer to
Pitman Arm Replacement
in Steering Linkage (Non-Rack and Pinion).
- Remove the caps from the steering gear and hoses.
- Connect the hoses to the steering gear.
Tighten
Tighten the hose fittings to 27 N·m (20 lb ft).