Removal Procedure
- Disconnect the battery
negative cables from the batteries. Refer to
Battery Negative Cable Disconnection and Connection
in Engine
Electrical.
- Remove the engine cover from the vehicle. Refer to
Engine Cover Replacement
in Interior Trim.
- Remove the valve rocker arm cover(s). Refer to
Valve Rocker Arm Cover Replacement - Left Side
or
Valve Rocker Arm Cover Replacement - Right Side
.
- Remove the bolts for the valve rocker arm shaft. There are two
shafts for each cylinder head.
Notice: All valve train components must be reassembled in the exact
order and position from which they were removed.
- Remove the valve rocker arm shaft with the valve rocker arms.
Important: The push rods have different degrees of hardness at each end. A paint
stripe identifies the upper end of the push rod. If the paint stripe is
not visible, mark the push rod on the upper end as the push rods are removed.
- Remove the push rods from the engine block.
- Use a pair of pliers to
break off the end of the nylon valve rocker arm retainers from the valve rocker
arm shaft.
- Remove the valve rocker arm retainers with a pair of pliers.
- Slide the valve rocker
arms from the rocker arm shaft.
- Clean the parts in solvent.
• | Wear protective safety glasses and gloves. |
• | Blow-dry the parts with compressed air. |
- Inspect the valve rocker arms and shafts at the mating surfaces,
in order to ensure that they are smooth and without scoring damage.
- Inspect the valve rocker arm areas which contact the valve stems
and the sockets which contact the valve pushrods. These areas should be smooth
and without damage or wear.
- Determine if the valve pushrods are bent by rolling the pushrod
on a flat surface.
- Replace the pushrod if the pushrod is bent.
- Inspect the ends of the valve pushrods for scoring or roughness.
- Make sure the oil passages in the valve pushrods are clear.
- Replace any damaged parts.
Installation Procedure
Notice: All valve train components must be reassembled in the exact
order and position from which they were removed.
Notice: Install the valve pushrods with the copper-colored, painted, or marked
end up in order to avoid damage or premature wear.
Important: Lubricate the valve rocker arms, the shafts, and the push rod ends with
clean engine oil before installing.
- Install the push rod,
with the painted or marked end up to the engine block.
- Install the valve rocker
arms to the valve rocker arm shaft. One type of valve rocker arm is used at
all locations.
- Install the valve rocker arm retainers to valve rocker arm shaft.
3.1. | Center the valve rocker arm on the corresponding holes in the
valve rocker arm shaft. |
3.2. | Use a drift of at least 13 mm (1/2 in) in diameter to install
new retainers to the valve rocker arm shaft. |
Notice: Improper installation of the valve rocker arm shaft bolts may cause
valve rocker arm shaft breakage and piston to valve contact.
Important: You must rotate the engine in the proper position in order to prevent
damage to the valves or the pistons.
- Using the following procedure rotate the engine in order to properly
install the valve rocker arm shafts. This will position the engine so that
no valves are close to the piston crown.
4.1. | Rotate the engine until the mark on the crankshaft balancer is
at the 2 o'clock position. |
4.2. | Rotate the crankshaft counter clockwise 88 mm (3 1/2
in), aligning the crankshaft balancer mark with the first lower water pump
bolt, about 12:30. |
- Install the valve rocker arm shaft assembly to the cylinder head.
Ensure the push rods are located properly in the valve rocker arms.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the valve
rocker arm shaft bolts to the cylinder head.
Tighten
Tighten the bolts to 55 N·m (40 lb ft).
- Install the valve rocker arm cover(s). Refer to
Valve Rocker Arm Cover Replacement - Left Side
or
Valve Rocker Arm Cover Replacement - Right Side
.
- Install the engine cover. Refer to
Engine Cover Replacement
in Interior Trim.
- Connect the battery negative cables to the batteries. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.