Pinion Depth Adjustment 8.6, 9.5 Inch Axles
Tools Required
• | J 34925 Pinion Setting
Gage and Components |
Important: Make sure all of the tools, the differential side bearing bores, and the pinion
bearing cups are clean before proceeding.
- Lubricate the pinion bearings with axle lubricant. Refer to
Fluid and Lubricant Recommendations
in Maintenance and Lubrication.
- Install the pinion bearings into the axle housing.
- Assemble
the following components into the axle housing:
• | For the 8.6 inch axle, assemble the J 21777-35 (1),
the J 21777-43
(2),
the J 21777-42
(3),
and the J 21777-29 (4) as shown. |
- While holding the J 21777-43
stationary, install an inch-pound torque wrench on the nut of the J 21777-43
and tighten the nut until
a rotating torque of 1.7 N·m (15 lb in) is
obtained.
Rotate the assembly several times in both directions in order to seat the
pinion bearings.
- Check the rotating torque of the assembly. If the torque is less than
1.7 N·m (15 lb in), tighten the nut on the J 21777-43
until a rotating torque
of 1.7-2.3 N·m (15-20 lb in) is
obtained.
- Assemble
the following components into the differential carrier bore of the axle housing:
• | For the 8.6 inch axle, assemble the J 21777-45
(1, 2) to the J 21777-1 (3) as shown. |
• | For the 9.5 inch axle, assemble the J 21777-86
(1, 2) to the J 21777-1 (3) as shown. |
- Install the bearing caps.
Notice: Refer to Fastener Notice in the Preface section.
- Install the bearing cap bolts.
Tighten
Tighten the bearing cap bolts to 75 N·m (55 lb ft).
- Rotate the J 21777-1 within the J 21777-45
(8.6 inch axle), or the J 21777-86
(9.5 inch axle). The J 21777-1 must rotate back
and forth freely within the discs. If the J 21777-1 does not rotate
freely, disassemble the components, inspect for proper seating and/or
mis-aligned components and re-assemble.
- Align the plunger of the J 21777 -1 (1)
to the 8.5 inch gauge block setting of the J 21777-29 (8.6 inch
axle), or the J 21777-85
(9.5 in
axle).
- Install the J 8001
to
the J 21777-1 as follows:
11.1. | Loosely clamp the J 8001
onto the stem on the J 21777-1. |
11.2. | Place the contact pad of the J 8001
onto the mounting post of the J 21777-1. |
11.3. | With the contact pad of the J 8001
touching the mounting post of the J 21777-1, loosen the lock
nut on the J 8001
and
push down on the J 8001
until
the needle the J 8001
has turned
3/4 of a turn clockwise. |
11.4. | Tighten the clamp on the J 8001
finger tight. |
- Move the plunger of the J 21777-1 back and forth until the needle
of the J 8001
indicates
the greatest deflection.
The deflection is the point where the needle changes direction.
- At the greatest point of deflection, move
the housing of the J 8001
until
the needle indicates zero.
- Move the plunger of the J 21777-1 back and forth again to verify
the zero setting. Adjust the housing of the J 8001
1 as necessary to set the needle to zero.
- Rotate the plunger of the J 21777-1 away from the J 21777-29
(8.6 inch axle) or the J 21777-85
(9.5 inch axle) until the J 21777-1 no longer touches
the J 21777-29 (8.6 inch axle) or the J 21777-85
(9.5 inch axle).
- The value indicated on the J 8001
is the thickness of the shim needed in order to set the depth of the
pinion.
- Select the shim that indicates the proper thickness. Measure the shim
with a micrometer in order to verify that the thickness is correct.
- Remove the pinion depth setting tools.
- Remove the pinion bearings.
- Install the pinion shim between the pinion gear and the inner pinion
bearing. Refer to
Drive Pinion Bearings Replacement
.
Pinion Depth Adjustment 10.5 Inch Axle
- Install the differential, if necessary. Refer to
Differential Replacement.
Important: Measure and record the thickness of the pinion gear bearing retainer shim before any service procedures are performed to the pinion gear bearing retainer assembly.
- Install the original shim to the pinion bearing retainer. If the original shim is not available, install a 0.41 mm (0.016 in) shim to build pinion depth.
Important: Do not apply sealant to the pinion gear bearing retainer at this time.
- Install the pinion gear bearing retainer.
Notice: Refer to Fastener Notice in the Preface section.
- Install the pinion gear bearing retainer bolts.
Tighten
Tighten the pinion gear bearing retainer bolts to 88 N·m (65 lb ft).
- Adjust the backlash. Refer to
Backlash Adjustment.
- Perform a gear tooth pattern check on the pinion and the ring gear. Refer to
Gear Tooth Contact Pattern Inspection.
- If the gear tooth contact pattern indicates a high or a low flank contact pattern, adjust the pinion depth by doing the following:
7.1. | Remove the pinion gear bearing retainer bolts. |
7.2. | Remove the pinion gear bearing retainer. |
• | If the gear tooth contact pattern shows a high flank contact pattern, install a shim one size larger. |
• | If the gear tooth contact pattern shows a low flank contact pattern, install a shim one size smaller. |
7.4. | Install the new shim to the pinion gear bearing retainer. |
7.5. | Install pinion gear bearing retainer. |
7.6. | Install pinion gear bearing retainer bolts. |
Tighten
Tighten the pinion gear bearing retainer bolts to 88 N·m (65 lb ft).
7.8. | If the gear tooth pattern is still incorrect, adjust the shim thickness as necessary and recheck the gear tooth pattern of the pinion and the ring gear. |
- Inspect the backlash between the pinion and the ring gear and adjust, if necessary. Refer to
Backlash Adjustment.
The pinion shims are available in the following sizes:
Shim Sizes