Caution: Wear safety glasses in order to avoid eye damage.
- Clean the exhaust manifolds in cleaning solvent.
- Dry the components with compressed air.
- Inspect the exhaust manifolds for the following:
• | Damage to the gasket sealing surfaces (1) |
• | Damage to the exhaust gas recirculation (EGR) pipe fitting (2)
(left manifold) |
• | Damage to the take down bolt hole threads (3) |
• | Broken or damaged exhaust manifold heat shields (4), if
applicable |
• | Restrictions within exhaust passages |
• | Damaged or cracked exhaust manifold |
- Measure the alignment or surface flatness
of the exhaust manifold flanges, using a straight edge and a feeler gauge.
Refer to
Engine Mechanical Specifications
.
If the surface flatness is not within specifications, the exhaust manifold
is warped and must be replaced.