Fuel Hoses/Pipes Replacement - Filter to Tank Side Tank
Removal Procedure
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect the negative battery cable.
- Relieve the fuel system pressure. Refer to
Fuel Pressure Relief
.
- Drain the fuel tank. Refer to
Fuel Tank Draining
.
- Remove the fuel tank. Refer to
Fuel Tank Replacement
.
- Disconnect the fuel feed pipe at the fuel filter.
- Disconnect the chassis fuel return pipe (4) at the rear fuel return
pipe (2).
- Remove the fuel pipe retaining clips (1).
- Remove the fuel feed and return pipes.
Installation Procedure
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the fuel feed and return pipes and the fuel pipe retaining clips (1).
Tighten
Tighten the bolts to 12 N·m (106 lb in).
- Connect the chassis fuel return pipe to the
rear fuel return pipe.
- Connect the fuel feed pipe to the fuel filter.
- Install the fuel tank. Refer to
Fuel Tank Replacement
.
- Lower the vehicle.
- Refill the fuel tank.
- Tighten the fuel filler cap.
- Connect the negative battery cable.
- Inspect for leaks:
9.1. | Turn ON the ignition for 2 seconds. |
9.2. | Turn OFF the ignition for 10 seconds. |
9.3. | Turn ON the ignition. |
9.4. | Inspect for fuel leaks. |
- Install the engine cover. Refer to
Engine Cover Replacement
in Interior Trim.
Fuel Hoses/Pipes Replacement - Filter to Tank Rear Tank
Removal Procedure
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect the negative battery cable.
- Relieve the fuel system pressure. Refer to
Fuel Pressure Relief
.
- Drain the fuel tank. Refer to
Fuel Tank Draining
.
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Disconnect the fuel feed pipe the fuel filter.
- Disconnect the chassis fuel return pipe the rear fuel return pipe.
- Disconnect
the chassis fuel feed and return pipes at the rear fuel feed and return
pipes (2).
- Remove the fuel pipe retaining clips (1).
- Remove the fuel feed and return pipes.
Installation Procedure
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the fuel feed and return pipes and the fuel pipe retaining clips (1)
to the frame rail.
Tighten
Tighten the bolts to 12 N·m (106 lb in).
- Connect the chassis fuel feed and return pipes to the rear fuel feed and
return pipes (2).
- Connect the chassis fuel return pipe to the rear fuel return pipe (2).
- Connect the fuel feed pipe to the fuel filter.
- Lower the vehicle.
- Refill the fuel tank.
- Tighten the fuel filler cap.
- Connect the negative battery cable.
- Inspect for leaks:
9.1. | Turn ON the ignition for 2 seconds. |
9.2. | Turn OFF the ignition for 10 seconds. |
9.3. | Turn ON the ignition. |
9.4. | Inspect for fuel leaks. |
- Install the engine cover. Refer to
Engine Cover Replacement
in Interior Trim.