Tools Required
J 39400-A
Halogen Leak Detector
Important:
• | The A/C refrigerant filter installation procedure applies to vehicles with an auxiliary system only. |
• | The A/C refrigerant filter, must be installed to the A/C evaporator tube between the condenser and the expansion (orifice) tube. The installation of this A/C refrigerant filter eliminates the need for flushing. |
- Recover the refrigerant from the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Remove the condenser tube from the condenser.
- Measure 20 mm (0.75 in) from the bend on the condenser tube (3). Mark the tube.
- Measure 42 mm (1.65 in) from the mark on the condenser tube (3) from the previous step. Mark the tube.
Important: Do not allow metal burrs to enter the condenser tube (3) during cutting or when removing the burrs.
- Using a tubing cutter, cut the marked section of the condenser tube (3).
- Remove the burrs from the condenser tube (3).
- Remove the nuts (4), the ferrules, and the O-rings (2) from the A/C refrigerant filter (1).
Important: DO NOT install the O-rings (2) in this step.
- Push the proper size nuts (4) and ferrules (3) over each of the condenser tube halves.
- Install the ferrules (3) with the small end toward the nut (4).
- Install the A/C refrigerant filter (1) to the condenser tube with the flow arrow pointing toward the evaporator.
Notice: Refer to Fastener Notice in the Preface section.
- While holding the condenser tube in the A/C refrigerant filter (1), tighten the nuts (4) to the A/C refrigerant filter.
Tighten
Tighten the nuts to 34 N·m (25 lb ft).
- Remove the nuts (4) from the A/C refrigerant filter (1).
- Install the O-rings (2) to the condenser tube. Refer to
O-Ring Replacement
.
- Install the nuts (4) to the A/C refrigerant filter (1).
Tighten
Tighten the nuts to 34 N·m (25 lb ft).
- Install the condenser tube to the condenser.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Leak test the fittings of the component using the
J 39400-A
.