Tools Required
J 39400-A
Halogen Leak Detector
Removal Procedure
- Recover the refrigerant from the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Remove the coolant recover reservoir. Refer to
Coolant Recovery Reservoir Replacement
.
- Remove the grille. Refer to
Grille Replacement
.
- Remove the front evaporator hose nut (1) from the condenser.
- Remove the evaporator inlet hose nut (1) from the front evaporator tube hose.
- Remove the evaporator inlet hose from the front hose.
- Remove the nut from the rear evaporator (If Equipped).
- Remove the front evaporator hose from the vehicle.
- Remove the sealing washers.
Installation Procedure
- Install the new sealing washers. Refer to
Sealing Washer Replacement
.
- Install the front evaporator tube into the vehicle.
- Install the front evaporator tube to the rear evaporator tube.
Notice: Refer to Fastener Notice in the Preface section.
- Install the rear evaporator tube retaining nut (1)(If Equipped).
Tighten
Tighten the nut to 16 N·m (12 lb ft).
- Install the evaporator inlet hose to the front evaporator tube.
- Install the evaporator inlet hose nut to the front evaporator tube.
Tighten
Tighten the nut (1) to 16 N·m (12 lb ft).
- Install the front evaporator tube to the condenser.
- Install the front evaporator tube nut (1) to the condenser.
Tighten
Tighten the nut to 16 N·m (12 lb ft).
- Install the grille. Refer to
Grille Replacement
.
- Install the coolant recover reservoir. Refer to
Coolant Recovery Reservoir Replacement
.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Leak test the fittings of the components using the
J 39400-A
.