GM Service Manual Online
For 1990-2009 cars only

Product Emission - Spark Plug-Replace

Subject:02059 -- Spark Plug-Replace

Models:Certain 2003 Chevrolet Silverado and Express; and GMC Sierra and Savana Model Vehicles
with 5.3L (RPO LM7 - VIN Code T) or 6.0L (RPO LQ4 - VIN Code U) V8 Engines



Condition

General Motors has decided to conduct a Voluntary Emission Recall involving certain 2003 Chevrolet Silverado and Express; and GMC Sierra and Savana model vehicles equipped with 5.3L (RPO LM7 - VIN Code T) or 6.0L (RPO LQ4 - VIN Code U) engine. These vehicles may have been built with wrong spark plugs. Wrong spark plugs could lead to idle degradation or engine piston damage under high load, high temperature operation, such as trailer towing.

Correction

Dealers are to replace the spark plugs.

Vehicles Involved

Involved are certain 2003 Chevrolet Silverado and Express; and GMC Sierra and Savana model vehicles equipped with 5.3L (RPO LM7 - VIN Code T) or 6.0L (RPO LQ4 - VIN Code U) engine. The following list shows the dealers of record and VIN s involved in this recall.

Dealer

VIN

10060

1GCHK23U03F122625

11367

1GCFG15T431106982

11377

1GBFG15T731121142

11377

1GBFG15T931119263

14420

1GCHK29U83E141596

14505

1GCHK29U03E133282

15133

1GCHK24U93E134180

15410

1GCHK23U53F121602

15423

1GCHK29U53E134735

16780

1GCFG25T531118273

17380

1GCEK19T33Z141308

19142

1GCFG29T531120924

19395

1GCHK24U43Z147718

20127

1GCGK13U43F122519

20214

1GCGK13U33F120549

20455

1GCGC13U23F120748

28209

1GCGC13U63F122633

28276

1GCGK13U23F122616

30148

1GCGC13U33F121133

30152

1GCGC13U33F126672

30360

1GCGC13U13F120627

32544

1GCGK13U13F120534

36475

1GCHC24U33E134723

44528

1GCGK13U63F122635

47280

1GCHK29U73E132534

47473

1GCGK13U33F122558

03293

1GBJK34U63E132530

04075

1GCGK13U83F120756

04606

1GCGK13U13F126527

05764

1GCGK13U73F121624

06912

1GCHK24U83Z150296

07120

1GCHK29U43Z147713

07127

1GCGK13UX3F126686

07403

1GBHC24UX3E133296

07608

1GCGC24U83Z142515

08504

1GCHC29UX3E133304

09230

1GBFG15T231118200

17083

1GTHK29U33Z142521

21047

1GDFG15T331107309

40365

1GTHK29U63Z142500

42009

1GTHC29UEE3137064

44403

1GTHK23U93F120663

47318

1GDFG15T231120908

08074

1GTFG25T931132550

08211

1GTFG15T031117946

32315

1GCHK23U63F120703

Important: Dealers should confirm vehicle eligibility through GMVIS (GM Vehicle Inquiry System) or DCS Screen 445 (IPC only) prior to beginning recall repairs. [Not all vehicles within the above breakpoints may be involved]

Involved vehicles have been identified by Vehicle Identification Number. Computer listings containing the complete Vehicle Identification Number, customer name and address data have been prepared, and are being furnished to involved dealers with the recall bulletin. The customer name and address data furnished will enable dealers to follow-up with customers involved in this recall. Any dealer not receiving a computer listing with the recall bulletin has no involved vehicles currently assigned.

These dealer listings may contain customer names and addresses obtained from Motor Vehicle Registration Records. The use of such motor vehicle registration data for any other purpose is a violation of law in several states/provinces/countries. Accordingly, you are urged to limit the use of this listing to the follow-up necessary to complete this recall.

Parts Information

Parts required to complete this recall are to be obtained from General Motors Service Parts Operations (GMSPO). Please refer to your "involved vehicles listing" prior to ordering requirements. Normal orders should be placed on a DRO = Daily Replenishment Order. An emergency requirement should be ordered on a CSO = Customer Special Order.

Part Number

Description

Qty/ Vehicle

12563707

Spark Plug

8

Important: 100% of involved vehicles will require spark plug replacement. Please order parts accordingly.

Service Procedure

  1. Prep the vehicle.
  2. Replace all spark plugs with service plug P/N 12563707.
  3. Install the GM Recall Identification Label.
  4. California dealers only, provide owner with a "Vehicle Emission Recall Proof of Correction" certificate.

Recall Identification Label

For US and IPC

Place a Recall Identification Label on each vehicle corrected in accordance with the instructions outlined in this Product Recall Bulletin. Each label provides a space to include the recall number and the five (5) digit dealer code of the dealer performing the recall service. This information may be inserted with a typewriter or a ball point pen.

Put the Recall Identification Label on a clean and dry surface of the radiator core support in an area that will be visible to people servicing the vehicle. When installing the Recall Identification Label, be sure to pull the tab to allow the adhesion of the clear protective covering. Additional Recall Identification Labels for US dealers can be obtained from Dealer Support Materials by either ordering on the web from DWD Store, gm-dealerworld.com, or calling 1-866-700-0001 (Monday-Friday, 8:00 am to 5:00 pm EST). Ask for Item Number S-1015 when ordering.

Additional Recall Identification Labels for IPC dealers can be obtained from your Regional Marketing Office.

Courtesy Transportation

The General Motors Courtesy Transportation program is intended to minimize customer inconvenience when a vehicle requires a repair that is covered by the New Vehicle Limited Warranty. The availability of courtesy transportation to customers whose vehicles are within the warranty coverage period and involved in a product recall is very important in maintaining customer satisfaction. Dealers are to ensure that these customers understand that shuttle service or some other form of courtesy transportation is available and will be provided at no charge. Dealers should refer to the General Motors Service Policies and Procedures Manual for Courtesy Transportation guidelines.

Claim Information

Submit a Product Recall Claim with the information indicated below.

Repair Performed

Part Count

Part No.

Parts Allow

CC-FC

Labor Op

Labor Hours*

Replace all 8 spark plugs.

8

12563707

**

MA-96

V0941

 

Silverado/Sierra

0.9

Express/Savana

1.1

* -- For Recall Administrative Allowance, add 0.1 hours to the "Labor Hours".

** -- The "Parts Allowance" should be the sum total of the current GMSPO Dealer Net price plus applicable Mark-Up or Landed Cost Mark-Up (for IPC) for spark plugs needed to complete the repair.

Refer to the General Motors WINS Claim Processing Manual for details on Product Recall Claim Submission.

Customer Notification

FOR US

Customers will be notified of this recall on their vehicles by General Motors (see copy customer letter included with this bulletin).

In order to ensure full protection under the emission warranty, and the right to participate in future recalls, the customer notification letter recommends that customers have their vehicles serviced as soon as possible. It also advises that failure to do so could legally be determined to be lack of proper maintenance.

Customer Notification

FOR IPC

Registered letters will be sent to known owners of record located within areas covered by the U.S. National Traffic and Motor Vehicle Safety Act, as amended. For owners outside these areas, the attached suggested letter is recommended and should be sent by dealers.

In order to ensure full protection under the emission warranty, and the right to participate in future recalls, the customer notification letter recommends that customers have their vehicles serviced as soon as possible. It also advises that failure to do so could legally be determined to be lack of proper maintenance.

Dealer Recall Responsibility

All unsold new vehicles in dealers' possession and subject to this recall MUST be held and inspected/repaired per the service procedure of this recall bulletin BEFORE customers take possession of these vehicles.

Dealers are to service all vehicles subject to this recall at no charge to customers, regardless of mileage, age of vehicle, or ownership, from this time forward.

Customers who have recently purchased vehicles sold from your vehicle inventory, and for which there is no customer information indicated on the dealer listing, are to be contacted by the dealer. Arrangements are to be made to make the required correction according to the instructions contained in this bulletin. This could be done by mailing to such customers a copy of the customer letter accompanying this bulletin. Recall follow-up cards should not be used for this purpose, since the customer may not as yet have received the notification letter.

In summary, whenever a vehicle subject to this recall enters your vehicle inventory, or is in your dealership for service in the future, please take the steps necessary to be sure the recall correction has been made before selling or releasing the vehicle.

***THE FOLLOWING 2 PARAGRAPHS ARE NOT FOR CANADA OR IPC***

When a California emissions recall is completed by a GM dealer, the dealer must provide the vehicle owner a "Proof Of Correction Certificate" which the owner may need to present to the California Department Of Motor Vehicles (DMV) when renewing their vehicle registration. Without this correction certificate, the owner may be unable to renew their vehicle registration.

Additional Certificates can be obtained, at no charge, from Dealer Support Materials by calling 1-866-700-0001 (Monday through Friday, 8:00 am to 5:00 pm EST). Ask for GM Item Number 1825 when ordering.

December, 2002

Dear General Motors Customer:

This notice is sent to inform you that General Motors is conducting a voluntary emission recall that includes your vehicle.

Reason For This Recall

General Motors has decided to conduct a Voluntary Emission Recall involving certain 2003 Chevrolet Silverado and Express; and GMC Sierra and Savana model vehicles equipped with 5.3L or 6.0L engine. These vehicles may have been built with wrong spark plugs. Wrong spark plugs could lead to idle degradation or engine piston damage under high load, high temperature operation, such as trailer towing.

What Will Be Done

Your dealer will replace the spark plugs. This service will be performed for you at no charge .

Contacting Your Dealer

Please contact your dealer as soon as possible to arrange a service date and to assure parts availability. Instructions for making this correction have been sent to your dealer. Please ask your dealer if you wish to know how much time will be needed to schedule, process and repair your vehicle.

If you have any questions or need assistance, just contact your dealer or the appropriate Customer Assistance Center at the number listed below:

Division

Number

Deaf, Hearing Impaired, or Speech Impaired*

Chevrolet

1-800-222-1020

1-800-833-2438

GMC

1-800-462-8782

1-800-462-8583

GMODC

(905)644-4112

 

Puerto Rico - English

1-800-496-9992

 

Puerto Rico - EspaƱol

1-800-496-9993

 

Virgin Islands

1-800-496-9994

 

* Utilizes Telecommunication Devices for the Deaf/Text Telephones (TDD/TTY)

Customer Reply Card

The attached customer reply card identifies your vehicle. Presentation of this card to your dealer will assist in making the necessary correction in the shortest possible time. If you no longer own this vehicle, please let us know by completing the card and returning it to us in the postage paid envelope.

Emission Law Information

In order to ensure your full protection under the emission warranty made applicable to your vehicle by State or Federal Law, and your right to participate in future recalls, it is recommended that you have your vehicle serviced as soon as possible. Failure to do so could legally be determined to be lack of proper maintenance of your vehicle.

IMPORTANT MESSAGE FOR CALIFORNIA RESIDENTS

The California Air Resources Board (CARB) requires vehicle emission recalls be completed prior to California registration renewal. Uncorrected emission recalls will result in the inability to renew your California vehicle registration.

At the time of emission recall completion, your California dealer will issue a "Proof Of Correction Certificate". Keep this certificate and, if required, present it to the Department of Motor Vehicles when renewing your California registration as proof of recall completion.

We are sorry to cause you this inconvenience; however, we have taken this action in the interest of your continued satisfaction with our products.

General Motors Corporation

Enclosure