Filler Tube Replacement with E26
Removal Procedure
- Clean all the fuel pipe and hose connections and the surrounding areas before disconnecting in order to avoid
contamination of the fuel system.
- Drain the fuel tank as necessary. Refer to
Fuel Tank Draining.
- Remove the 3 fuel tank fill pipe to housing bolts (1).
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Remove the fuel fill tube ground strap bolt.
- Disconnect the fuel fill pipe evaporative emission (EVAP) pipe quick connect fitting (1) from the fuel
tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service.
- Loosen the fuel fill pipe hose clamp (3) at the fuel tank.
- Remove the fuel fill pipe (2) from the fuel tank.
- Cap the fuel tank inlet in order to prevent fuel system contamination.
Installation Procedure
- Remove the cap from the fuel tank inlet.
- Install the fuel fill pipe (2) to the fuel tank.
Notice: Refer to Fastener Notice in the Preface section.
- Tighten the fuel fill pipe hose clamp (1) at the fuel tank.
Tighten
Tighten the clamp to 2.75 N·m (24 lb in).
- Connect the fuel fill pipe EVAP pipe quick connect fitting (3) to the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service.
- Position the ground strap and install the fuel fill tube ground strap bolt.
Tighten
Tighten the bolt to 8 N·m (70 lb in).
- Lower the vehicle.
- Position the fuel fill pipe to the housing and install the 3 fuel tank fill pipe to housing bolts (1).
Tighten
Tighten the bolts to 3 N·m (27 lb in).
- Fill the fuel tank as necessary. Refer to
Fuel Tank Draining.
- Install the fuel fill cap.
Filler Tube Replacement without E26
Removal Procedure
- Clean all the fuel pipe and hose connections and the surrounding areas before disconnecting in order to avoid contamination of
the fuel system.
- Drain the fuel tank as necessary. Refer to
Fuel Tank Draining
.
- Remove the 3 fuel tank fill pipe to housing bolts (1).
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Remove the fuel fill tube ground strap bolt.
- Disconnect the fuel fill pipe evaporative emission (EVAP) pipe quick connect fitting (1) from the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Loosen the fuel fill pipe hose clamp (3) at the fuel tank.
- Remove the fuel fill pipe (2) from the fuel tank.
- Cap the fuel tank inlet in order to prevent fuel system contamination.
Installation Procedure
- Remove the cap from the fuel tank inlet.
- Install the fuel fill pipe (2) to the fuel tank.
Notice: Refer to Fastener Notice in the Preface section.
- Tighten the fuel fill pipe hose clamp (1) at the fuel tank.
Tighten
Tighten the clamp to 2.75 N·m (24 lb in).
- Connect the fuel fill pipe EVAP pipe quick connect fitting (3) to the fuel tank EVAP pipe. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Position the ground strap and install the fuel fill tube ground strap bolt.
Tighten
Tighten the bolt to 8 N·m (70 lb in).
- Lower the vehicle.
- Position the fuel fill pipe to the housing and install the 3 fuel tank fill pipe to housing bolts (1).
Tighten
Tighten the bolts to 4 N·m (35 lb in).
- Fill the fuel tank as necessary. Refer to
Fuel Tank Draining
.
- Install the fuel fill cap.