GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
GMC_Truck
🢒
2008
🢒
Savana
🢒
Body Repair
🢒
Bolted Exterior Body Panels and Closures
🢒 Rear Side Door Replacement
Tools Required
•
J 41226
Door Hinge Pin Drillout Kit
•
J 41226-50
Door Hinge Pin Adapter Kit
Removal Procedure
Remove the side rear door trim panel. Refer to
Rear Side 60/40 Door Trim Panel Replacement - Right Side
or
Rear Side 60/40 Door Trim Panel Replacement - Left Side
.
Remove the hinged side window or the stationary side window. Refer to
Body Side Window Replacement
.
Remove the weatherstrips, if needed. Refer to
Rear Side Door Lower Weatherstrip Replacement
or
Intermediate Side Door Window Weatherstrip Replacement
.
Remove the side rear door upper and lower door wedges from the door. Refer to
Sliding Rear Side Door Locator and Door Side Wedge Replacement
.
Remove the upper and the lower door latches. Refer to
Rear Side Door Latch Replacement - Upper
and
Rear Side Door Latch Replacement - Lower
.
Remove the latch rods from the door.
Remove the latch handle. Refer to
Rear Side Door Latch Control Handle Replacement
.
Remove the latch striker. Refer to
Rear Side Door Latch Striker Replacement - Lower
.
Remove the side rear door hinge pins using the
J 41226
and the
J 41226-50
.
Remove the side rear door from the vehicle.
Installation Procedure
Install the side rear door to the vehicle with an assistant.
Install the side rear door hinge pins using the
J 41226
and the
J 41226-50
.
Install the latch striker. Refer to
Rear Side Door Latch Striker Replacement - Lower
.
Install the latch handle. Refer to
Rear Side Door Latch Control Handle Replacement
.
Install the latch rods to the door.
Install the upper and the lower door latches. Refer to
Rear Side Door Latch Replacement - Upper
and
Rear Side Door Latch Replacement - Lower
.
Install the side rear door upper and lower door wedges to the door. Refer to
Sliding Rear Side Door Locator and Door Side Wedge Replacement
.
Install the weatherstrips, if needed. Refer to
Rear Side Door Lower Weatherstrip Replacement
or
Intermediate Side Door Window Weatherstrip Replacement
.
Install the hinged side window or the stationary side window. Refer to
Body Side Window Replacement
.
Install the side rear door trim panel. Refer to
Rear Side 60/40 Door Trim Panel Replacement - Right Side
or
Rear Side 60/40 Door Trim Panel Replacement - Left Side
.