Tools Required

J 41416 Ultrasonic Leak Detector

1. Remove the engine cover. Refer to Engine Cover Replacement in Interior Trim in the G Van Service Manual.



2. Disconnect the low pressure regulator reference line (3) at the solenoid (7).
3. Remove the spring clamp and atmospheric reference hose from the solenoid (7).
4. Disconnect the electrical connector. The fuel control solenoid connector is black.
5. Remove the 2 solenoid mounting bolts (6).
6. Remove the solenoid.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

1. Position the solenoid (7) and install the 2 mounting bolts (6).

Tighten
Tighten the bolts to 12 N·m (106 lb in).

2. Connect the atmospheric reference hose and the spring clamp.
3. Connect the low pressure regulator reference line (3).
4. Connect the electrical connector.
5. Start the engine and use the J 41416 in order to inspect for leaks at each serviced fitting.
6. Install the engine cover. Refer to Engine Cover Replacement in Interior Trim in the G Van Service Manual.